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Purpose: This paper presents the mechanical and metallurgical characteristics of laser weldments for automotive steels with high strength ranging from 370 MPa to 1500 MPa. Design/methodology/approach: Butt joint welding was conducted on high strength steel sheets by using a CO2 laser with 6 kW output power. For sound welds with full penetration, the proper welding conditions were chosen and the cross-sectional bead shape, tensile strength, hardness profile and micro-structure were evaluated for each case. Findings: Laser welding is known to be a low heat input process because of its high heat density and welding speed. But for laser welding of ultra high strength steel with strength over 780 MPa, micro-structural softening was observed in the HAZ (heat affected zone), resulting from dissolved martensite. Practical implications: The tensile strength reduction in laser welding of ultra high strength steed should be considered in the design of car body structures. The HAZ softening that occurs in butt joint welding can reduce the tensile shear strength for overlap joint welds, which are predominantly mostly used in the BIW (body-in-white) structure. Originality/value: This paper quantitatively demonstrates the occurrence of HAZ softening and a tensile strength reduction in laser welding of automotive steel with 780 MPa strength and more.
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Rocznik
Tom
Strony
79--86
Opis fizyczny
Bibliogr. 15 poz., rys., tabl.
Twórcy
autor
autor
autor
autor
- Korea Institute of Industrial Technology, 1-47 Songdodong, Yeonsugu, Incheon, South Korea, chkim@kitech.re.kr
Bibliografia
- [1] R. R. G. M. Pieters, M. Y. Krasnoperov, I. M. Richardson, Laser welding of high strength steels, Proceedings of the 22nd International Congress „Applications of Lasers and Electro-Optics” ICALEO 2003, Jacksonville, Florida, US, 2003, 294-303.
- [2] Z. Liu, M. Kutsuna, G. Xu, Fiber laser welding of 780 MPa high strength steel, Proceedings of the 25th International Congress „Applications of Lasers and Electro-Optics” ICALEO 2006, Scottsdale, Arizona, US, 2006, 562-568.
- [3] S. G. Shi, S. Westgate, Fiber-delivered laser welding of ultra-high strength steels for automotive applications, TWI Report, The Welding Institute, 2007, Report No. 865/2007.
- [4] C. M. Allen, Twin spot laser welding for dissimilar thickness steel tailored blanks, TWI Report, The Welding Institute, 2004, Report No. 793/2004.
- [5] C. Y. Kang, T. K. Han, B. K. Lee, G. G. Chin, Hardness of laser welded AHSS with a strength over 600 MPa for automotive, Proceedings of 4th International Congress „Laser Advanced Materials Processing” LAMP 2006, Kyoto, Japan, 2006, Paper No. 06-276.
- [6] W. Ehling, L. Cretteur, A. Pic, R. Vierstraete, Q. Yin, Development of a Laser Decoating Process for Fully Functional Al-Si Coated Press Hardened Steel Laser Welded Blank Solutions, Proceedings of 5th International WLT Conference „Lasers in Manufacturing” LIM 2009, Munich, Germany, 2009, 409-413.
- [7] A. Russ, W. Gref, M. Leimser, F. Dausinger, H. Huegel, High speed welding of metal sheets with thin disk laser, Proceedings of 2nd International WLT Conference „Lasers in Manufacturing” LIM 2003, Munich, Germany, 2003, 229-234.
- [8] G. Verhaeghe, P. Hilton, Battle of sources – using a high-power Yb-fiber laser for welding steel and aluminium, Proceedings of 3rd International WLT Conference „Lasers in Manufacturing” LIM 2005, Munich, Germany, 2005, 33-38.
- [9] E. Beyer, B. Brenner, A. Klotzbach, S. Nowotny, Laser macro processing – today and tomorrow, Proceedings of 4thInternational Congress „Laser Advanced Materials Processing” LAMP 2006, Kyoto, Japan, 2006.
- [10] F. Abt, F. Dausinger, Focusing of high power single mode laser beams, Proceedings of 4th International WLT Conference „Lasers in Manufacturing” LIM 2007, Munich, Germany, 2007, 321-324.
- [11] J.-K. Kim, H.-S. Lim, J.-H. Cho, C.-H. Kim, Bead-on-plate weldability of Al 5052 alloy using a disk laser, Journal of Achievements in Materials and Manufacturing Engineering 28/2 (2008) 187–190.
- [12] J.-K. Kim, H.-S. Lim, J.-H. Cho, C.-H. Kim, Weldability during the laser lap welding of Al 5052 sheets, Archives of Materials Science and Engineering 31/2 (2008) 113-116.
- [13] C.-H. Kim, H.-S. Lim, J.-K. Kim, Position welding using disk laser-GMA hybrid welding, Journal of Achievements in Materials and Manufacturing Engineering 28/1 (2008) 83-86.
- [14] M. S. Xia, M. L. Kunts, Z. L. Tian, Y. Zhou, Failure study on laser welds of dual phase steel in formability testing, Science and Technology of Welding and Joining 13 (2008) 378-386.
- [15] M. Xia, E. Biro, Z. Tian, Y.N. Zhou, Effects of heat input and martensite on HAZ softening in laser welding of dual phase steel, ISIJ International 48 (2008) 809-814.
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-article-BOS2-0022-0040