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Corrosion behaviour of the welded steel sheets used in automotive industry

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: of this paper is to characterise the corrosion resistance in the steel sheets (Hot dip galvanizing of steel sheets) used in automotive industry. In fact, corrosion of automotive components by road salt is a widely known problem. The different parts under the car body and the interior surface of body panels suffer easily from the corrosive products deposited on roads and used mainly to melt snow. A comparison in a chemical investigation of the corrosion rate for base metals (without welding) and welded steel is required. Therefore, conformity will be accomplished between the corrosion phenomena in simulated corrosion tests and those in actual cars. Design/methodology/approach: Simulated corrosion tests, wet/humidity test and hot dust/dry cycle talk test carried on in laboratory conditions was investigated quantitatively. Dynamic behaviour of the corroded specimens have been tested dynamically to simulate under the crash test conditions. Findings: Studies carried out on the vast corroded samples have shown that the pitting corrosion damage and crack initiation sites have began and propagated generally in the HAZ in the welded steel sheets (Tailored welded blanks - TWB). Research limitations/implications: This paper contains partially results of a common research project. Some limitations exist in application of hot dust/dry cycle talk to the real open air test conditions. All of these results were carried out in the laboratory conditions. Practical implications: The problem is of extreme importance to all academic, scientific, manufacturing, maintenance and industrial societies. The outcome of the proposed study will contribute to the industrial application of ARCELOR-MITTAL. The proposed study will be benefit not only for the car industry and steel makers, but also important for the other industrial applications. The proposed research can be employed in a broad range of applications in oil and natural gas industries. This project will promote multidisciplinary research and cooperation between university and industry. Originality/value: An effective corrosion test proposed by Volvo was applied to the welded sheets (TWB) in an enclosed climatic chamber. This test is a practical and inexpensive test. Impact tensile-crash test makes it possible to analyse the corrosion damage of sheet metals under the dynamic rupture.
Rocznik
Strony
146--153
Opis fizyczny
Bibliogr. 17 poz., rys., tabl.
Twórcy
autor
autor
autor
Bibliografia
  • [1] W. Warnecke, R. Bode, R. Kothe, L. Meyer, Thyssen Technische Berichte (Germany) 23/1 (1991) 75-89.
  • [2] M. Espenhahn, W. Dechene, R. Bode, W. Warnecke, Zinc and Zinc–Alloy Coated Steel—What Is the Best Coating for Automotive Application?, Verlag Stahleisen Mgh, Germany, 1992, 273-290.
  • [3] N. Kino, M. Yamada, Y. Tokunaga, H. Tsuchiya, Production of Nb-Ti Added Ultra-Low Carbon Steel for Galvannealed Application, The Minerals, Metals and Materials Society 1 (1990) 197-206.
  • [4] N. T. Bandyopadhyay, G. Jha, A. K. Singh, T. K. Rout, N. Rani, Corrosion behaviour of galvannealed steel sheet, Surface and Coatings Technology 200 (2006) 4312-4319.
  • [5] U. Bexell, T. M. Grehk, A corrosion study of hot-dip galvanized steel sheet pre-treated with mercaptopropyltrimet-hoxysilane, Surface and Coatings Technology 201 (2007) 4734-4742.
  • [6] Y-F. Tzeng, Effects of process parameters on the corrosion rate of pulsed Nd: YAG laser-welded zinc-coated steel, Journal of Materials Processing Technology 124 (2002) 1-7.
  • [7] D. A. Jones, N. R. Nair, Electrochemical corrosion studies on zinc coatings on steel, Corrosion 41 (1985) 357-362.
  • [8] M. K. Budinski, B. E. Wilde, An electrochemical criterion for the development of galvanic coating alloys for steel, Corrosion 43/1 (1987) 60-62.
  • [9] Document ARCELOR, SOLLAC-Auto application, 2006.
  • [10] D. Brondel, R. Edwards, A. Hayman, D. Hill, S. Mehta, T. Semerad, Corrosion in the oil industry, Oilfield Review 6/2 (1994) 4-18.
  • [11] Z. Malaibari, R. Kahraman, H. Saricimen, A. Quddus, Investigation of atmospheric corrosion of mild steel after treatment by several inhibitor solutions, Corrosion Engineering Science and Technology 42/2 (2007) 112-118.
  • [12] E. Bayraktar, D. Kaplan, C. Buirette, M. Grumbach, Application of Impact tensile testing to the welded thin sheets, Journal of Materials Processing Technology 145/1 (2004) 27-39.
  • [13] E. Bayraktar, D. Kaplan, M. Grumbach, Application of impact tensile testing to the spot welded sheets, Journal of Materials Processing Technology 153 (2004) 80-86.
  • [14] E. Bayraktar, D. Kaplan, M. Grumbach, Effect of forming rate on the impact tensile properties of the steels under crash test, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 55-60.
  • [15] E. Bayraktar, D. Kaplan, B. S. Yilbas, Comparative study: Mechanical and metallurgical aspects of tailored welded blanks (TWBs), Journal of Materials Processing Technology 204/1-3 (2008) 440-450.
  • [16] E. Bayraktar, R. Mora, I-M. Garcia, C. Bathias, Heat treatment, surface roughness and corrosion effects on the damage mechanism of mechanical components in the very high cycle fatigue regime, International Journal of Fatigue 31 (2009) 1532-1540.
  • [17] E. Bayraktar, D. Kaplan, J-P. Chevalier, L. Devillers, Physical understanding of grain growth during the welding of the interstitial free steels, Proceedings of the Conference “Advances in Materials and Processing Technologies” AMPT-2008, Bahrain, 2008.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0022-0024
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