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Structure of gas-assisted injection moulded parts

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The purpose of this research was evaluation of the structure in the cross-section of gas-assisted injection moulded parts. The parts investigated were stroller handles made from polypropylene. Design/methodology/approach: Polymer structure was observed in the cross-section using the optical microscope. The microtomed slices cut from the manufactured parts were observed in polarized light. The parts obtained with different injection moulding temperature values were tested. Findings: was found that spherulites size differs in the cross section. A big gradient of spherulites is observed in the area near the skin while the spherulites contacting the gas channel are of similar size - like those in the part centre. Research limitations/implications: The investigation is limited to semi-crystalline polymers, like polypropylene. In case of amorphous polymers spherulitic structure does not occur. Practical implications: The investigation results can contribute to the improvement of the knowledge about gas-assisted injection moulding and can also be helpful in selection of proper injection moulding parameters, in order to obtain good polymer structure in the part. Originality/value: Gas-assisted injection moulding is a non-conventional manufacturing process. Investigation in this field is not so common like in conventional injection moulding that has much longer history.
Rocznik
Strony
139--145
Opis fizyczny
Bibliogr. 26 poz., rys., tabl.
Twórcy
autor
  • Department of Polymer Processing and Production Management, Czestochowa University of Technology, Al. Armii Krajowej 19c, 42-200 Częstochowa, Poland, stachowiak@ipp.pcz.pl
Bibliografia
  • [1] T. A. Osswald, L-S. Turng, P. J. Gramann, Injection Molding Handbook, Hanser Publishers, Munich, Hanser Gardner Publications, Inc., Cincinnati, 2001.
  • [2] E. Bociąga, Special methods of polymers injection moulding, WNT, Warsaw, 2008 (in Polish).
  • [3] M. Szostak, Review of gas assisted plastics injection moulding methods - GAIM, Plastics Review 8/21 (2002) 41-46 (in Polish).
  • [4] I. Caatic, F. Johannaber, Injekcijsko Prešanje Polimera i Ostalih Materijala. Biblioteka Polimerstvo - Serija Crvena, Zagreb, 2004.
  • [5] G. Pötsch, W. Michaeli, Injection moulding: an introduction, Hanser/Gardner New York, 1995.
  • [6] E. Bociąga, Non-conventional injection moulding methods, IX Professor’s Scientific Workshops “Polymer Processing” Editorial of Szczecin University of Technology, Szczecin - Dziwnowek 2004, 47-48 (in Polish).
  • [7] E. Bociąga, Non-conventional injection moulding methods, Polymers 50/1 (2005) 10-19 (in Polish).
  • [8] B. Zabrzewski, Gas-assisted injection moulding technique AIRMOULD - terminology and application, TS Rapport 9-10 (2002) 10 (in Polish).
  • [9] A. Zwierzyński, Modern injection moulding technologies, Mechanic 11 (2000) 787 (in Polish).
  • [10] Seong-Yeol Han, Jin-Kwan Kwag, Cheol-Ju Kim, Tae-Won Park, Yeong-Deug Jeong, A new process of gas-assisted injection moulding for faster cooling, Journal of Materials Processing Technology 155-156 (2004) 1201-1206.
  • [11] A. Marcilla, A. Odjo-Omoniyi, R. Ruiz-Femenia, J.C. García-Quesada, Simulation of the gas-assisted injection moulding process using a mid-plane model of a contained-channel part, Journal of Materials Processing Technology 178 (2006) 350-357.
  • [12] J. Nabiałek, J. Koszkul, A. Gnatowski, Expectation of the Parts Quality on the Ground the Simulation of the Injection Moulding Process, Archives of Materials Science and Engineering 32/1 (2008) 109-112.
  • [13] P. Postawa, D. Kwiatkowski, E. Bociąga, Impact of the Method of Heating/Cooling Moulds on the Properties of Injection Moulding Parts, Journal of Achievements in Materials and Manufacturing Engineering 31/1 (2008) 121-124.
  • [14] Liu Shih-Jung, Wu Yi-Chuan, Dynamic visualization of cavity-filling process in fluid-assisted injection moulding-gas versus water, Polymer Testing 26 (2007) 232-242.
  • [15] M. Sánchez-Soto, A. Gordillo, B. Arasanz, J. Aurrekoetxea, L. Aretxabaleta, Optimising the gas-injection moulding of an automobile plastic cover using an experimental design procedure, Journal of Materials Processing Technology 178 (2006) 369-378.
  • [16] M. A. Parvez, N. S. Ong, Y. C. Lam, S. B. Tor, Gas-assisted injection moulding: the effects of process variables and gas channel geometry, Journal of Materials Processing Technology 121 (2002) 27-35.
  • [17] J. C. Liang, L. Yi, D. H. Zhou, Z. R. Li, Z. Wei, Analysis of diffusion mechanism between gas and melt in gas-assisted injection moulding, Journal of Materials Processing Technology 187-188 (2007) 685-689.
  • [18] E. Bociąga, T. Stachowiak, Selected properties of gas-assisted injection moulded parts. Technical magazine - Technical Transactions - Mechanics, Cracow University of Technology, 2009, 126-135 (in Polish).
  • [19] E. Bociąga, Processes determining the plastic flow in the injection mould and its efficiency, Czestochowa University of Technology Publishers, Czestochowa, 2001 (in Polish).
  • [20] E. Bociąga, T. Jaruga, Microscopic investigations of polymer flow in the runners of 16-cavity injection mould, Polymers (Polimery) 51 (2006) 843-851 (in Polish).
  • [21] T. Jaruga, E. Bociąga, Structure of polypropylene parts from multicavity injection mould, Archives of Materials Science and Engineering 28 (2007) 429-432.
  • [22] T. Jaruga, E. Bociąga, Crystallinity of parts from multicavity injection mould, Archives of Materials Science and Engineering 30/1 (2008) 53-56.
  • [23] Guo-Qiang Zheng, Li Huang, Wei Yang, Bin Yang, Ming- Bo Yang, Qian Li, Chang-Yu Shen, Hierarchical crystalline structure of HDPE moulded by gas-assisted injection moulding, Polymer 48 (2007) 5486-5492.
  • [24] Guo-Qiang Zheng, Wei Yang, Ming-Bo. Yang, Jing Bo. Chen, Qian Li, Cang-Yu. Shen, Gas-assisted injection moulded polypropylene: the skin-core structure, Polymer Engineering and Science 48 (2008) 976-986.
  • [25] Li Huang, Wei Yang, Bin Yang, Mingbo Yang, Guoqiang Zheng, Haining An, Banded spherulites of HDPE moulded by gas-assisted and conventional injection moulding, Polymer 49 (2008) 4051-4056.
  • [26] Guo-Qiang Zheng, Yang Wei, Huang Li, Ming-Bo Yang, Li Wei, Chun-Tai Liu, Chang-Yu Shen, Flow-induced fibre orientation in gas-assisted injection moulded part, Materials Letters 61 (2007) 3436-3439.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0022-0023
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