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Purpose: The paper presents thorough analysis of the state-of the-art in the field of woodworking tools durability improvement. In comparison with the achievements of global leaders in the field, the technologies developed so far at the Institute of Mechatronics, Nanotechnology and Vacuum Technique, as well as the latest research works undertaken by the authors are presented. Design/methodology/approach: The specificity of machining conditions of wood and wood-derivative materials consists in simultaneous occurrence of very high working speed, extremely sharp cutting edges and high working temperature – on the one hand, and high anisotropy and low thermal conductivity of the machined material – on the other. The paper summarizes various ways, including selection of both tool materials and surface treatments, applied in order to increase the productivity of woodmachining. Findings: A systematic analysis has been made on the type of tool materials suitable for machining of different sorts of solid wood and wood-derivative materials. It was shown that all woodworking tool types, except for satellites, require development of dedicated surface engineering technologies improving significantly their durability. The main features of CVD and PVD surface treatment technologies were compared in relation to their application for woodmachining tools. Research limitations/implications: Based on the achievements to date IMN&VT undertook a project aimed at development of a new generation of surface treatment technologies for both cemented carbide and high speed steel tools. It is planned to develop three packages of PVD technologies for deposition of multilayer and duplex anti-wear coatings based on TiAlN, CrN and carbon. Originality/value: The paper constitutes concise but in-depth description of the contemporary trends in surface treatment of tools for woodmachining.
Wydawca
Rocznik
Tom
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668--674
Opis fizyczny
Bibliogr. 25 poz., rys., tabl.
Twórcy
autor
autor
autor
autor
autor
autor
autor
autor
autor
- Institute of Mechatronics, Nanotechnology and Vacuum Technique, Koszalin University of Technology, ul. Raclawicka15-17, 75-620 Koszalin, Poland, jerzy.ratajski@tu.koszalin.pl
Bibliografia
- [1] D. T. Quinto, Twenty-Five Years of PVD Coatings at the Cutting Edge, SVC Bulletin, Fall (2007) 17-22.
- [2] J. Kusiński, M. Rozmus, J. Bujak, Investigation of the life-time of drills covered with the anti-wear Cr(C, N) complex coatings, deposited by means of Arc-PVD technique, Journal of Achievements in Materials and Manufacturing Engineering 33 (2009) 86-93.
- [3] L. A. Dobrzański, K. Gołombek, Gradient coatings deposited by Cathodic Arc Evaporation: characteristic of structure and properties, Journal of Achievements in Materials and Manufacturing Engineering 14 (2006) 48-53.
- [4] L. A. Dobrzański, M. Staszuk, J. Konieczny, J. Lelątko, Structure of gradient coatings deposited by CAE-PVD techniques, Journal of Achievements in Materials and Manufacturing Engineering 24 (2007) 55-58.
- [5] L. A. Dobrzański, K. Lukaszkowicz, J. Mikuła, D. Pakuła, Structure and corrosion resistance of gradient and multilayer coatings, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 75-78.
- [6] L. A. Dobrzański, K. Gołombek, J. Mikuła, D. Pakuła, Improvement of tool materials by deposition gradient and multilayers coatings, Journal of Achievements in Materials and Manufacturing Engineering 19 (2006) 86-91.
- [7] L. A. Dobrzański, L. Wosińska, K. Gołombek, J. Mikuła, Structure of multicomponent and gradient PVD coatings deposited on sintered tool materials, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 99-102.
- [8] L. A. Dobrzański, K. Lukaszkowicz, D. Pakuła, J. Mikuła, Corrosion resistance of multilayer and gradient coatings deposited by PVD and CVD techniques, Archieves of Materials Science and Engineering 28 (2007) 12-18.
- [9] I. Endler, K. Bartsch, A. Leonhardt, H.-J. Scheibe, H. Ziegele, I. Fuchs, Ch. Raatz, Preparation and wear behaviour of woodworking tools coated with superhard layers, Diamond and Related Materials 8 (1999) 834–839.
- [10] M. G. Faga, L. Settineri, Innovative anti-wear coatings on cutting tools for wood machining, Surface and Coatings Technology 201 (2006) 3002–3007.
- [11] P. Beer, J. Rudnicki, L. Ciupinski, M. A. Djouadi, C. Nouveau, Modification by composite coatings of knives made of low alloy steel for wood machining purposes, Surface and Coatings Technology 174 –175 (2003) 434–439.
- [12] R. Okai, Ch. Tanaka, Y. Iwasaki, Influence of mechanical properties and mineral salts in wood species on tool wear of high-speed steels and stellite-tipped tools, Holz als Roh- und Werkstoff 64 (2006) 45–52.
- [13] B. Schultrich, H.-J. Scheibe, D. Drescher, H. Ziegele, Deposition of superhard amorphous carbon films by pulsed vacuum arc deposition, Surface and Coatings Technology 98 (1998) 675-679.
- [14] U. Wiklund, Influence of Residual Stresses on Fracture and Delamination of Thin Hard Coatings, from Ph.D. Dissertation, Mechanics and Tribology of Micro- and Nanolayered PVD Coatings, Uppsala University, Acta Universitatis Upsaliensis Uppsala, Sweden, 1999.
- [15] C. Nouveau, E. Jorand, C. Dec`es-Petit, C. Labidi, M.-A. Djouadi, Influence of carbide substrates on tribological properties of chromium and chromium nitride coatings: application to wood machining, Wear 258 (2005) 157–165.
- [16] C. Nouveau, C. Labidi, J.-P. Ferreira Martin, R. Collet, A. Djouadi, Application of CrAlN coatings on carbide substrates in routing of MDF, Wear 263 (2007) 1291–1299.
- [17] J. M. Castanho, M. T. Vieira, Effect of ductile layers in mechanical behaviour of TiAlN thin coatings, Journal of Materials Processing Technology 143–144 (2003) 352–357.
- [18] J. M. Castanho, D. Pinheiro, M. T. Vieira, New Multilayer Coatings for Secondary Wood Products Cutting, Materials Science Forum 455-456 (2004) 619-622.
- [19] M. Stueber, U. Albers, H. Leiste, S. Ulrich, H. Holleck, P. B. Barna, A. Kovacs, P. Hovsepian, I. Gee, Multifunctional nanolaminated PVD coatings in the system Ti–Al–N–C by combination of metastable fcc phases and nanocomposite microstructures, Surface and Coatings Technology 200 (2006) 6162–6171.
- [20] M. Hondra, The tigers of saving in planing, The Journal of Woodworking Industry, October 2008, p. 53 (in Polish).
- [21] UE programme INTERREG III A, Project No. INT/MV-BB-PL.3/E1.2006.130: “Implementation of innovative vacuum-plasma technologies for manufacturing tools for machining wood and wood-derivative materials for the furniture industry in the Euroregion Pomerania”.
- [22] P. Myśliński, A. Gilewicz, B. Warcholiński, Thin anti-wear coatings for wood machnining tools, The conference Vacuum-plasma technologies of thin coatings, Mielno, 15-17 October 2007 (in Polish).
- [23] B. Warcholiński, A. Gilewicz, Z. Kukliński, P. Myśliński, Arc-evaporated CrN, CrN and CrCN coatings, Vacuum 83 (2009) 715–718.
- [24] A. Gilewicz, Modification of the rake face of planer knives by deposition of hard multilayer coatings based on chromium nitride with carbon addition, Koszalin University of Technology, Doctoral thesis in preparation (in Polish).
- [25] Operational Programme Innovative Economy POIG 2007-2013, Developmental Project No. UDA-POIG.01.03.01-32-052/08-00: „Hybrid technologies for woodworking tools modification”.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0021-0075