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Purpose: The general topic of this paper is problem of model ling of a polymer-powder mix flow during filling, in which the high-speed steel was used along with paraffin and polypropylene as a binding agent. Design/methodology/approach: Modelling of the polymer-powder mix flow process during filling was performed using the finite element method in Cadmould environment; polymer-powder mix was injection moulded using Arburg injection moulder. Computer simulation results were compared with experimental results. Findings: The presented model meets the initial criteria, which gives ground to the assumption about its usability for injection moulding of polymer-powder slurry process, employing the finite element method using the Cadmould software. The computer simulation results correlate with the experimental results. Research limitations/implications: It was confirmed that using of finite element method in powder injection moulding process can be a way for reducing the investigation costs Results reached in this way are satisfying and in slight degree differ from results reached by experimental method. However for achieving better calculation accuracy in further researches it should be developed given model which was presented in this paper. Originality/value: Nowadays the computer simulation is very popular and it is based on the finite element method, which allows to better understand the interdependence between parameters of process and choosing optimal solution. The possibility of application faster and faster calculation machines and coming into being many software make possible the creation of more precise models and more adequate ones to reality
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Rocznik
Tom
Strony
584--591
Opis fizyczny
Bibliogr. 22 poz., rys., tabl.
Twórcy
autor
autor
autor
- Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, agata.sliwa@polsl.pl
Bibliografia
- [1] R. M. German, A. Bose, Injection Molding of Metals and Ceramics, MPIF, 1997, Princeton, NJ.
- [2] K. Wilczyński, Rheology in plastics processing, WNT, Warsaw, 2001 (in Polish).
- [3] E. Bociąga, Special methods of plastics injection moulding, WNT, 2008 (in Polish).
- [4] R. M. German, A-Z of Powder Metallurgy, Elsevier, 2005, Ltd.
- [5] G. Herranz, G. Matula, R. Alonso, I. Sánchez, G. Rodríguez, Metal lnjection Moulding of Carbides Reinforced M2 HSS, Powder lnjection Moulding-Compounds & Composite Parts, (2009) 99-104.
- [6] G. Matula, T. Jardiel, B. Levenfeld, A. Várez, Application of powder injection moulding and extrusion process to manufacturing of Ni-YSZ anodes, Journal of Achievements in Materials and Manufacturing Engineering 36/1 (2009) 87-94.
- [7] G. Matula, L. A. Dobrzański, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba, Influence of Binders on the Structure and Properties of High Speed-Steel HS6-5-2 Type Fabricated Using Pressureless Forming and PIM Methods, Materials Science Forum 534-536 (2007) 693-696.
- [8] L. A. Dobrzański, G. Matula, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba: Metal injection moulding of HS12-1-5-5 high-speed steel using a PW-HDPE based binder, Journal of Materials Processing Technology 175 (2006) 173-178.
- [9] G. Matula, L. A. Dobrzański, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba, Structure and properties of HS6-5-2 type HSS manufactured by different P/M methods, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 71-74.
- [10] G. Matula, L. A. Dobrzański, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba, Comparison of structure and mechanical properties of HS12-1-5-5 type high-speed steels produced by PIM method and heat treated, Proceedings of the 7th International Tooling Conference Tooling Materials and their applications from research to market, Torino, Italy, 2006, 417-422.
- [11] G. Matula, L. A. Dobrzański, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba, Influence of atmosphere and temperature of debinding on microstructure of HS6-5-2 HSS parts produced by Powder Injection Moulding, Processing and Fabrication of Advanced Materials 2 (2005) 752-761.
- [12] G. Matula, G. Herranz, A. Várez, B. Levenfeld, J. M. Torralba, L. A. Dobrzański, Microstructure and mechanical properties of T15 high-speed steels parts produced by powder injection moulding using a polyethylene based binder, Proceedings of the Powder Metallurgy World Congress (2004) 469-475.
- [13] E. Bociąga, T. Jaruga, Visualization of melt flow lines in injection moulding, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 331-334.
- [14] T. Barriere, J. C. Gelin, B. Liu, Experimental and numerical investigations on properties and quality of parts produced by MIM, Powder Metallurgy 44 (2001) 228-234.
- [15] S. V. Atre, S. J. Park, R. Zauner, R. M. German, Process simulation of powder injection moulding: identification of significant parameters during mould filling phase, Powder Metallurgy 50 (2007) 76-85.
- [16] P. Suri, R. M. German, J. P.de Souza, S. J. Park, Numerical analysis of filling stage during powder injection moulding: effect of feedstock rheology and mixing conditions, Powder Metallurgy 47 (2004) 137-142.
- [17] M. Dutilly, O. Ghouati, J.C. Gelin, Finite-element analysis of the debinding and densification phenomena in the process of metal injection molding, Journal of Materials Processing Technology 83 (1998) 170-175.
- [18] S. Łączka, Introduction to the ANSYS Finite element system, Cracow Technical University Press, 1999.
- [19] O. C. Zienkiewicz, Finite elements method, 2000.
- [20] M. Kupczyk, Technological and functional quality of cutting tool flanks with the anti wear coatings, Poznan 1997, (in Polish).
- [21] T. Chmielewski, H. Nowak, Computer-aided CAD CAM, WNT –Warsaw, 1996.
- [22] F. Bernal, G. Herranz, M. Kindelan, B. Levenfeld, L. Bonilla, J. M. Torralba, Numerical Simulation of Powder Injection Moulding (PIM) Process of Metal-Loaded Polymers Into a Shallow Cavity, Proceedings of European Powder Metallurgy Conference, Valencia, Spain, 2003, 187-192.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0021-0064