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A study on the UNDEX cup forming

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This work investigates the use of the underwater explosion (UNDEX) for the free and plug assisted cup forming processes. Design/methodology/approach: A 3D finite element model is built to simulate the process of the UNDEX cup forming using ABAQUS finite element code. Johnson-Cook (JC) material plasticity model is used to represent strain rate sensitivity of the used materials. Johnson- Cook damage criterion is employed to detect the onset of damage in the cup forming process. Findings: Both relatively hard and soft plugs are considered and the effects of using different plug materials on cup profile, strains and the limiting drawing ratios are given. The onset of damage in this process is also indicated. The results suggest that a relatively hard plug can enhance the control of the cup shape and the uniformity of strain distribution leading to increased limiting drawing ratio. Research limitations/implications: This work suggests a methodology for the prediction of shape, different strain distribution, the limiting drawing ratio and the energy required for UNDEX cup forming process. Practical implications: This study could be useful in non-conventional high energy rate forming industry. Originality/value: The study reveals the possibility of producing flat-bottomed cup by the relatively hard plug assisted UNDEX forming technique.
Rocznik
Strony
556--562
Opis fizyczny
Bibliogr. 12 poz., rys., tabl.
Twórcy
autor
autor
  • Department of Mechanical Design and Production Engineering, Faculty of Engineering, Cairo University, 12613 Egypt, akadem1956@yahoo.com
Bibliografia
  • [1] H. Fengman, T. Zheng, W. Ning, H. Zhiyong, Explosive forming of thin wall semi spherical parts, Materials Letters 45 (2000) 133-137.
  • [2] B. Zhang, D. J. Mynors, Application and capabilities of explosive forming, International Journal of Impact Engi-neering 125-126 (2002) 1-25.
  • [3] M. Yasar, Gas detonation forming process and modeling for efficient spring back prediction, Journal of Materials Processing Technology 150 (2004) 270-279.
  • [4] M. Yasar, Mustafa, H.I. Demirci, I Kadi, Detonation forming of aluminum cylindrical cups: Experimental and theoretical modelling, Materials and Design 27 (2006) 397-404.
  • [5] A. E. El-Mokadem, Finite element modeling of sheet metal forming using shock tube, Proceedings of the 9th International Conference “Mechanical Design and Production” MDP-9, Cairo University, 2008.
  • [6] V. N. Wijayathunga, D. C. Webb, Experimental evaluation and finite element simulation of explosive forming of a square cup forming of a brass plate assisted by a lead plug, Journal of Materials Processing Technology 172 (2006) 139-145.
  • [7] S. A. A. Akbari, M. Riahi, A. Hagh Parast, Experimental and numerical analyses of explosive free forming, Journal of Materials Processing Technology 187-188 (2007) 512-516.
  • [8] A. H. Clausen, T. Borvik, O. S. Hopperstad, A. Benallal, Flow and fracture characteristics of aluminium alloy AA5083–H116 as function of strain rate, temperature and triaxiality, Materials Science and Engineering A 364 (2004) 260-272.
  • [9] S. J. Hiermaier, Structures under crash and impact: continuum mechanics, discretization, and experimental characterization, Chapters 3 and 6, Springer, 2008.
  • [10] A. A. Ezra, Principles and practices of explosive forming, Industrial newspapers limited, Vol. 1, London, 1973, 32-111.
  • [11] K. Ramajeythilagam, C. P. Vendhan, Deformation and rupture of thin rectangular plates subjected to underwater shock, International Journal of Impact Engineering 30 (2004) 699-671.
  • [12] I. M. Salama, Finite element analysis of some high energy rate forming processes, MSc, Faculty of Engineering, Cairo University, 2009.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0021-0060
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