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Microstructure and characteristics of high dimension brazed joints of cermets and steel

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Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: In the article a state of the question concerning stresses in brazing joints of different physical and mechanical properties was appraised as well as possibility of their decrease due to use of different techniques from technological experiments to numerical methods. Evaluation of microstructure and mechanical properties of large dimensional vacuum brazed joints of WC – Co and Ferro Titanit Nicro 128 sinters and precipitation hardened stainless steel of 14 –5 PH (X5CrNiMoCuNb14-5) using copper and silver – copper as the brazing filler metal. Design/methodology/approach: Microscopic examinations with the use of scanning electron microscope (SEM) were performed to establish microstructure and diffusion influences on creation of intermetallic phases in the joint. Shear strength Rt and tensile strength Rm of the joints have been defined. It have been state, that the basic factors decreasing quality of the joint, which can occur during vacuum brazing of the WC - Co ISO K05 sinter – Cu or Ag - Cu brazing filler metal – 14 -5 PH steel joints are diffusive processes leading to exchange of the cermets and brazing filler metal elements and creation of intermetallic in the joint. It can have an unfavourable influence on ductility and quality of the joint. Findings: Results of numerical calculations of two-dimensional models of brazed joints for different sizes of surfaces brazed at a constant width of solder gap are presented. Particular attention was paid to stresses occurring in joints of large brazing surfaces. Results of the investigate proved that joints microstructure and mechanical properties depend on filler and parent materials, diffusion process during brazing, leading to exchange of the cermets components and filler metal as well as joint geometry (mainly gap thickness). Practical implications: The results have been applied in surfaces are used in large dimension spinning nozzles of a die for polyethylene granulation, in that considerable strength, ductility and friction resistance of them are required. Originality/value: The effect of joint geometry (soldering clearance size, inter-plate distance, plate geometric parameters) on its microstructure and the status of stresses and deformations as well as on the process of plate cracking has been determined.
Rocznik
Strony
448--457
Opis fizyczny
Bibliogr. 14 poz., rys., tabl.
Twórcy
autor
autor
  • Institute of Engineering Materials, West Pomeranian University of Technology in Szczecin, Al. Piastów 17, 70-310 Szczecin, Poland, jerzy.nowacki@zut.edu.pl
Bibliografia
  • [1] A. Abed, I. S. Jalham, A. Hendry, Wetting and reaction between ß'-sialon, stainless steel and Cu-Ag brazing alloys containing Ti, Journal of the European Ceramic Society 21 (2001) 283-290.
  • [2] L. H. Chiu, W. C. Hsieh, C. H. Wu, Cooling rate effect vacuum brazed joint properties for 2205 duplex stainless steels, Materials Science and Engineering A354 (2003) 82-91.
  • [3] M. Kawiak, J. Nowacki, Tensions and deformations of WC– Co cermets and 17-4 PH steel vacuum brazed joints, Journal of Materials Processing Technology 143-144 (2003) 294-299.
  • [4] S. J. Huang, An analytical method for calculating the stress and strain in adhesive layers in sandwich beams, Composite Structures 60 (2003) 105-114.
  • [5] J. J. Kim, J. W. Park, T. W. Eagar, Interfacial microstructure of partial transient liquid phase bonded Si3N4 - to - Inconel 718 joints, Materials Science and Engineering A344 (2003) 240-244.
  • [6] A. M. Kliauga, D. Travessa, M. Ferrante, Al2O3/Ti interlayer/AlSi 304 diffusion bonded joint microstructural characterization of the two interfaces, Materials Characterization 46 (2001) 65-74.
  • [7] S. B. Lee, J. H. Kim, Finite - element analysis and X-ray measurement of the residual stresses of ceramic/metal joints, Journal of Materials Processing Technology 67 (1997) 167-172.
  • [8] Y. L. Lee, R. K. Shiue, S. K. Wu, The microstructural evolution of infrared bazed Fe3Al by BNi-2 braze alloy, Intermetallics 11 (2003) 187-195.
  • [9] Y. N. Liang, M. I. Osendi, P. Miranzo, Joining mechanism in Si3N4 bonded with a Bi-Cr-B interlayer, Journal of the European Ceramic Society 23 (2003) 547-553.
  • [10] S. P. Lu, O. Y. Kwon, Microstructure and bonding strength of WC reinforced Ni-base alloy brazed composite coating, Surface and Coatings Technology 153 (2002) 40-48.
  • [11] J. Nowacki, M. Kawiak, Deformability of WC-Co sinters and 17-4 PH steel brazed joints, Journal of Materials Processing Technology 157-158/86-87 (2004) 584-589.
  • [12] J. X. Zhang, R. S. Chandel, Y. Z. Chen, H. P. Seow, Effect of residual stress on the strength of alumina-steel joint by partial transient liquid phase (PTLP) brazing, Journal of Materials Processing Technology 122 (2002) 220-225.
  • [13] J. Nowacki, M. Danielewski, R. Filipek, Brazed joints evaluation and computer modeling of mass transport in multi-component systems in the Au–Ni solder-14-5 PH joints, Journal of Materials Processing Technology 157-158 (2004) 213-220.
  • [14] J. Nowacki, M. Kawiak, Stresses and distortions in soldered joints, Welding Technology Review 7 - 8 (2009) 61-66.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0021-0045
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