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Influence of chemical heat treatment on the mechanical properties of paper knife-edge die

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Języki publikacji
EN
Abstrakty
EN
Purpose: In this article mechanical properties together with wear mechanism of paper knife-edge die made of A 681 steel with TiN, TiCN and DLC coating were analyzed. A Paper knife-edge die using in stamping machine, serves a map of complicated graphical projects. However wear resistance is strongly dependent on chemical composition of a paper mainly on the TiO2 content. Design/methodology/approach: In order to optimize the wear resistance of analyzed paper knife-edge die, influence of HS6-5-2 and A 681 substrate with Duplex treatment (vacuum nitriding/ TiN, TiCN and DLC antiwear coatings deposition) were compared. Morphology and mechanical properties (hardness, adhesion) were measured. Findings: The present results show that the duplex treatment (nitriding/TiN) is a very promising technology for protection of paper knife-edge dies due to the uniform, dense structure with a high adhesion to the HS6-5-2 substrate. Hybrid layer fabricated by the gas nitriding and vacuum arc deposition presented improved mechanical properties. Research limitations/implications: In further examinations to compare the results obtained for each layer it should be taken into consideration to manufacture the gradient DLC layers onto nitrided high-speed cutting steel. For full analysis of worked out technology additional examinations concerning investigation of friction coefficient and wear resistance and corrosion features of deposited layers should be conducted. Originality/value: Our experiments provide in this case the evidence of increased mechanical properties of HS6-5-2 steel together with Duplex treatment (TiN coating) instead of A 681 substrate with TiN or TiCN coating.
Rocznik
Strony
422--427
Opis fizyczny
Bibliogr. 25 poz., rys., tabl.
Twórcy
autor
autor
autor
autor
autor
  • Institute of Material Science and Engineering, Technical University of Lodz, ul. Stefanowskiego 1/15, 90-924 Lódź, Poland, lkacz@p.lodz.pl
Bibliografia
  • [1] Z. Marciniak, Construction of stamping dies, Marciniak’s, Technical Center, Warsaw, 2002.
  • [2] J. Gawlik, Wear conditions forecasting of cutting edges during machining, Technical University of Cracow, Monography 66, Cracow, 1988.
  • [3] M. Wysiecki, Advanced construction and tool materials using during machining, WNT, Warsaw 1997.
  • [4] L. Hultman, Thermal stability of nitride thin films, Vacuum 57 (2000) 1-30.
  • [5] P. Beer, J. Rudnicki, L. Ciupiński, M. A. Djouadi, C. Nouveau, Modification by composite coatings of knives made of low alloy steel for wood machining purposes, Surface and Coatings Technology 174-175 (2003) 434-439.
  • [6] S. Y. Lee, Mechanical properties of TiNx/Cr1-xN thin films on plasma nitriding-assisted AISI H13 steel, Surface and Coatings Technology 193 (2005) 55-59.
  • [7] W. Kaczorowski, D. Batory, Carbon and titanium based layers for wood-based materials, Journal of Achievements in Materials and Manufacturing Engineering 27/2 (2008) 187-190.
  • [8] M. G. Faga, L. Settineri, Innovative anti-wear coatings on cutting tools for wood machining, Surface and Coatings Technology 201 (2006) 3002-3007.
  • [9] S. Y. Lee, S. K. Kim, Y. S. Hong, Application of the duplex TiN coatings to improve the tribological properties of Electro Hydrostatic Actuator pump parts, Surface and Coatings Technology 193 (2005) 266-277.
  • [10] J. C. A. Batista, M. C. Joseph, C. Godoy, A. Matthews, Micro-abrasion wear testing of PVD TiN coatings on untreted and plasma nitrided AISI H13 steel, Wear 249 (2002) 971-979.
  • [11] C. Rebholz, M. A. Monclus, M. A. Baker, P. H. Mayrhofer, P. N. Gibson, A. Leyland, A. Matthews, Hard and superhard TiAlBN coatings deposited by twin electron-beam evaporation, Surface and Coatings Technology 201 (2007) 6078-6083.
  • [12] V. N. Zhitomirsky, Structure and properties of cathodic vacuum arc deposited NbN and NbN-based multi-component and multi-layer coatings, Surface and Coatings Technology 201 (2007) 6122-6130.
  • [13] A. E. Zeghni, M. S. J. Hashmi, The effect of coating and nitriding on the wear behaviour of tool steels, Journal of Materials Processing Technology 155-156 (2004) 1918-1922.
  • [14] I. Zukerman, A. Raveh, Y. Landau, R. Weiss. R. Shneck, Y. Shneor, H. Kalman, J.E. Klemberg-Saphieha, L. Martinu, Tribological properties of duplex treated TiN/TiCN coatings on plasma nitrided PH15-5 steel, Surface and Coatings Technology 201 (2007) 6171-6175.
  • [15] B. G. Wndler, W. Pawlak, Low friction and wear resistant coating systems on Ti6Al4V alloy, Journal of Achievements in Materials and Manufacturing Engineering 26/2 (2008) 207-210.
  • [16] G. Matula, L. A. Dobrzański, Structure and properties of FGM manufactured on the basis of HS6-5-2, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 101-104.
  • [17] L. A Dobrzański, B. Dołżańska, G. Matula, Structure and properties of tool gradient material reinforced with the WC carbides, Journal of Achievements in Materials and Manufacturing Engineering 28/1 (2008) 35-38.
  • [18] K. Lukaszkowicz, L. A. Dobrzański, M. Pancielejko, Mechanical properties of the PVD gradient coatings deposited onto the hot work tool steel X40CrMoV5-1, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 115-118.
  • [19] D. Batory, M. Cłapa, S. Mitura, Gradient layers Ti:C deposited by RF PACVD with use of magnetron sputtering, Materials Engineering 5/153 (2006) 868-870.
  • [20] M. Cłapa, D. Batory, Improving adhesion and wear resistance of carbon coatings using Ti:C gradient layers, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 415-418.
  • [21] W. Szymański, D. Batory, M. Cłapa, L. Klimek, Mechanical properties of a-C:H/Ti layers on prosthodontic CoCr and NiCr alloys, Engineering of Biomaterials 85 (2009) 2-5.
  • [22] D. Batory, T. Blaszczyk, M. Clapa, S. Mitura, Investigation of anti-corrosion properties of Ti:C gradient layers manufactured in hybrid deposition system, Journal of Materials Science 43 (2008) 3385-3391.
  • [23] J. Grabarczyk, D. Batory, P Louda, P. Couvrat, I. Kotela, K. Bakowicz–Mitura, Carbon coatings for medical implants, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 107-111.
  • [24] Z. Haś, P. Kula, Nitrovac’79 – New chemical heat treatment technology of machine’s elements and tools, Materials Engineering 2/16 (1983) 127-132.
  • [25] G. M. Pharr, W. C. Oliver, An improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments, Journal of Materials Research 7 (1992) 613-617.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0021-0041
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