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Effect of high power diode laser surface melting and cooling rate on microstructure and properties of magnesium alloys

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The goal of this paper is to present the investigation results of MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 cast magnesium alloy in as-cast state and after heat treatment, as well as after laser treatment and thermal analysis during melting and solidification cycles carried out using the Universal Metallurgical Simulator and Analyser. In the following paper the structure and properties were presented of the above mentioned magnesium cast alloys in as-cast state and after a heat treatment. Design/methodology/approach: A casting cycle of alloys was carried out in an induction crucible furnace using a protective salt bath Flux 12 was equipped with two ceramic filters at the melting temperature of 750š10°C, suitable for manufactured material. The following results concern scanning electron microscopy investigations in the SE observation mode, as well as using BSE modus for better phase contrast results, also quantitative microanalysis was applied for chemical composition investigations of the phases occurred. Findings: The analysis of the samples after the ageing process has confirmed that the microstructure of the magnesium cast alloy consists of the solid solution a - Mg (matrix) of the secondary phase b - Mg17Al12 equally located in the structure. The roughness of the surface treatment layer was varied with laser power and also scan rate. Research limitations/implications: According to the alloys characteristics, the applied cooling rate and alloy additions seem to be a good compromise for mechanical properties and microstructures, nevertheless, further tests should be carried out in order to examine different cooling rates and parameters of solution treatment process and ageing process. Practical implications: A desire to create as light vehicle construction as possible and connected low fuel consumption made it possible to make use of magnesium alloys as constructional material in automotive industry. Originality/value: The undertaken examinations aim at defining the influence of chemical composition and precipitation processes on the structure and casting magnesium alloy properties in its state and after heat treatment with a different content of alloy components.
Rocznik
Strony
238--257
Opis fizyczny
Bibliogr. 27 poz., rys., tabl.
Twórcy
autor
autor
autor
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, leszek.dobrzanski@polsl.pl
Bibliografia
  • [1] K. U. Kainer: Magnesium – Alloys and Technology, Wiley- VH, Weinheim, Germany, 2003.
  • [2] H. Friedrich, S. Schumann: Research for a ”New age of magnesium in the automotive industry”, Journal of Materials Processing Technology, 117 (2001) 276-281.
  • [3] A. Fajkiel, P. Dudek, G. Sęk-Sas, Foundry engineering XXI c. Directions of metallurgy development and light alloys casting, Publishers Institute of Foundry engineering, Krakow 2002.
  • [4] X. Ming-Xu, Z. Hong-Xing, Y. Sen, L. Jian-Guo: Recrystallization of preformed AZ91D magnesium alloys in the semisolid state, Materials and Design, 26 (2005) 343-349.
  • [5] E. F. Horst, B. L. Mordike: Magnesium Technology. Metallurgy, Design Data, Application, Springer-Verlag, Berlin Heidelberg 2006.
  • [6] Kiełbus, T. Rzychoń, R. Cibis, Microstructure of AM50 die casting magnesium alloy, Journal of Achievements in Materials and Manufacturing Engineering, 18 (2006) 135-138.
  • [7] J. Zhang, Z. X. Guo, F. Pan, Z. Li, X. Luo, Effect of composition on the microstructure and mechanical properties of Mg-Zn-Al alloys, Materials Science & Engineering A, 456 (2007) 43-51.
  • [8] L. A. Dobrzański, T. Tański, L. Cížek, Z. Brytan, Structure and properties of the magnesium casting alloys, Journal of Materials Processing Technology, 192-193 (2007) 567-574.
  • [9] T. Tański, L. A. Dobrzański, L. Cížek, Influence of heat treatment on structure and properties of the cast magnesium alloys, Journal of Advanced Materials Research, 15-17 (2007) 491-496.
  • [10] S. G. Shabestari, M. Malekan, Thermal analysis study of the effect of the cooling rate on the microstructure and solidification parameters of 319 aluminum alloy, Canadian Metallurgical Quarterly 44(3) (2005) 305-312.
  • [11] L. Backuerud, G. Chai, J Tamminen, Solidification characteristics of aluminum alloys Vol.2 Foundry Alloys, AFS Skanaluminium, Stockholm, Sweden 1990.
  • [12] L. A. Dobrzanski, W. Kasprzak, M. Kasprzak, J. H. Sokolowski, A Novel Approach to the Design and Optimization of Aluminum Cast Component Heat Treatment Processes Using Advanced UMSA Physical Simulations, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 139-142.
  • [13] D. Emadi, L. V. Whiting, S. Nafisi, R. Ghomashchi, Applications of thermal analysis in quality control of solidification processes, Journal of Thermal Analysis and Calorimetry 81 (2005) 235-242.
  • [14] L. A. Dobrzanski, W. Kasprzak, J. Sokolowski, R. Maniara, M. Krupinski, Applications of the derivation analysis for assessment of the ACAlSi7Cu alloy crystallization process cooled with different cooling rate, Proceedings of the 13th Scientific International Conference on Achievements In Mechanical and Materials Engineering, AMME’2005, Gliwice - Wisla, Poland, 147-150, 2005.
  • [15] J. H. Sokolowski, M. B. Djurdjevic, Ch. A. Kierkus, D.O. Northwood, Improvement of 319 aluminium alloy casting durability by high temperature solution treatment, Journal of Materials Processing Technology 109 (2001) 174-180.
  • [16] H. Yamagata, H. Kurita, M. Aniolek, W. Kasprzak, J. H. Sokolowski, Thermal and metallographic characteristics of the Al-20% Si high-pressure die casting alloy for monolithic cylinder blocks, Journal of Materials Processing Technology 199 (2008) 84-90.
  • [17] W. T. Kierkus, J. H. Sokolowski, Recent Advances in CCA:A new method of determining baseline equation, AFS Transactions 66 (1999) 161-167.
  • [18] M. B. Djurdjevis, W. T. Kierkus, G. E. Byczynski, T. J. Stockwell, J. H. Sokolowksi, Modelling of fraction solid for 319 aluminum alloy, AFS Transactions 1999(14) 173-179.
  • [19] “Method and Apparatus for Universal Metallurgical Simulation and Analysis” – United States Patent, Patent No.: US 7,354,491 B2, Date of Patent: Apr. 8.
  • [20] W. Kasprzak, J. H. Sokolowski, W. Sahoo, L. A. Dobrzanski, Thermal and structural characteristics of the AZ50 magnesium alloy, Journal of Achievements in Materials and Manufacturing Engineering 29/2 (2008) 179-182.
  • [21] H. Yamagata, W. Kasprzak, M. Aniolek, H. Kurita, J. H. Sokolowski, The effect of average cooling rates on the microstructure of the Al-20%Si high pressure die casting alloy used for monolithic cylinder blocks, Journal of Materials Processing Technology 203 (2008) 333-341.
  • [22] R. MacKay, M. Djurdjevic, J. H. Sokolowski, The effect of cooling rate on the fraction solid of the metallurgical reaction in the 319 alloy, AFS Transaction, 2000.
  • [23] Universal Metallurgical Simulator and Analyzer (UMSA) Platform for the Advanced Simulation of Melting and Solidification Processes, Software Information, 2002.
  • [24] L. A Dobrzanski, K. Labisz, M. Piec, A. Klimpel, Modelling of surface layer of the 31CrMoV12-18 tool steel using HPDL laser for alloying with TiC powder, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 27-34.
  • [25] D. Dube, M. Fiset, A. Couture, I. Nakatsugawa, Characterization and performance of laser melted AZ91D and AM60B, Materials Science and Engineering A299 (2001) 38-45.
  • [26] F. Vollertsen, K. Partes, J. Meijer, State of the art of Laser Hardening and Cladding, Proceedings of the 3th International WLT-Conference on Lasers in Manufacturing 2005, Munich.
  • [27] L. Kukiełka: Bases for engineering studies, Polish Scientific Publishers, Warsaw 2002
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0021-0016
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