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Use of a virtual prototyping in construction of a mining machine’s control system

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Possibilities of state-of-the-art information and automation systems in the process of construction and testing the machine’s control system are the project objectives. The concept of virtual prototyping of a roadheader’s control system consisting in coupling the real PLC controller, made by WAGO, with the virtual machine with its surrounding was presented in the paper. Such a solution enables testing the functions of the control system before its installation on a real object, what can significantly reduce the time of the system implementation. Data concerning .NET simulation application made in the Visual Basic language as well as the method of communication between PLC controller and MODBUS TCP simulation application were given. The work also contains a description of basic functions of the roadheader control system as well as assumptions concerning construction of an adaptive control system – which uses the methods of artificial intelligence for analysis of conditions that are around the machine. Design/methodology/approach: Virtual prototyping of a roadheader’s control system consisting in coupling the real PLC controller, made by WAGO, with the virtual machine and with its surrounding. Findings: Trends in the world mining industry indicate for necessity of development roadheader control systems to improve operations associated with roadways driving. Use of a virtual prototyping method will enable to speed up implementation of the system. Research limitations/implications: Building the adaptive system for roadheader control using artificial intelligence will be the next step of the project. Practical implications: The solution presented in the paper is a part of the project aiming at a development of the system for visualization and control of roadheader. The system will be installed in a roadheader manufactured in Poland. Originality/value: Use of the method for virtual prototyping to develop the control system of a mining machine.
Rocznik
Strony
160--167
Opis fizyczny
Bibliogr. 19 poz., rys., tabl.
Twórcy
autor
  • Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
  • Instytut Techniki Górniczej KOMAG
Bibliografia
  • [1] Report from testing the experimental system of R-130 roadheader, SOMAR, Katowice, 2009 (not published).
  • [2] J. Gajewski, J. Jonak, Methods of artificial intelligence in testing the cutting bits and cutter heads, The Polish Maintenance Society, Warsaw, 2008 (in Polish).
  • [3] K. Kotwica, Directions in a development of technologies and mechanization techniques used for driving the opening and development roadway workings in Polish collieries, Proceedings of the Conference “Innovative and safe machines for the mining industry” KOMTECH 2007, Szczyrk, 2007 (in Polish).
  • [4] J. Świder, A. Kowolik, Use of advisory system in modification of control systems, Monograph, Silesian University of Technology Publishing House, Gliwice, 2007 (in Polish).
  • [5] J. Jonak, D. Prostański, M. Dudek, D. Jasiulek, J. Rogala, Mathematical model of trajectory of roadheader cutter head, Proceedings of the Conference “Innovative and safe machines for the mining industry” KOMTECH 2007, Szczyrk, 2007 (in Polish).
  • [6] D. Jasiulek, J. Tejszerski, S. Jendrysik, J. Świder, J. Rogala, Model of adaptive control system for driving the roadway with the use of roadheader, Proceedings of the Conference „Innovative and safe mechanical systems for minerals mining” KOMTECH 2006, Zakopane, 2006, 217-224 (in Polish).
  • [7] R. Gerer, E. Lammer, N. A. Sifferlinger, F. Wels, Safe mining machines manufactured by Voest Alpine Bergtechnik GmbH, Proceedings of the Conference “Systems reducing hazards during operation of machines” KOMTECH 2005, Zakopane, 2005, 135-142 (in Polish).
  • [8] M. Petko, Selected methods of mechatronic designing, Monographs 153, AGH Publishing House, Cracow, 2005 (in Polish).
  • [9] J. Jonak, D. Prostański, Z. Szkudlarek, Analysis of possibilities of using the neuron networks in testing the condition of rotary conical bits, Mechanisation and Automatisation in Mining 10 (2003) 5-7 (in Polish).
  • [10] J. Jonak, D. Prostański, Z. Szkudlarek, Proposal of using the neuron networks in identification of operational movements of roadheader, Proceedings of the Conference "State-of-the-art, reliable and safe mechanical systems in the light of European Union requirements” KOMTECH 2003, Szczyrk, 2003, 179-182 (in Polish).
  • [11] D. Prostański, J. Jonak, Neuron networks in testing the process of cutting the rocks with the use of rotary conical bits, CMG KOMAG Monographs, Gliwice, 2003 (in Polish).
  • [12] J. Jonak, Possibilities of using the neuron networks for prediction of loads of cutting tools, Proceedings of the 16th Scientific Conference "Problems of Development of Operational Machines”, Zakopane, 2003 (in Polish).
  • [13] W. Sikora, P. Cheluszka, T. Giza, P. Sobota, R. Mann, J. Osadnik, Determination of forces and energy consumption of cutting with the use of conical bits, Silesian University of Technology Publishing House, Gliwice, 2000 (in Polish).
  • [14] M. Dolipski, P. Cheluszka, P. Sobota, Testing the roadheader in mine conditions, Mining Review, 1999 (in Polish).
  • [15] http://www.embedded.com/15201692
  • [16] WAGO-I/O-IPC 758-850, Manual, Technical description, installation and configuration (www.wago.com).
  • [17] MODBUS application protocol specification V1.1b. Modbus-IDA.
  • [18] MODBUS Messaging on TCP/IP Implementation Guide V1.0b. Modbus-IDA.
  • [19] http://www.remag.com.pl
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0098
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