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A Case Based Reasoning aluminium thermal analysis platform for the prediction of W319 Al cast component characteristics

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Języki publikacji
EN
Abstrakty
EN
Purpose: This paper presents the research on the development of the Aluminum Thermal Analysis Technology Platform (AlTAP) utilizing a Case Based Reasoning (CBR) Caspian shell for interpretation of industrial cooling curves and predicting alloy and cast component characteristics. Design/methodology/approach: CBR being a branch of Artificial Intelligence (AI) that solves problems based on understanding and adaptation of previous experiences is suitable for interpretation of the AlTAP results since this is a knowledge intensive activity which requires a fair amount of experience. Findings: The integrated AlTAP and CBR system was found to be useful for the prediction of melt thermal characteristics, cast component mechanical and structural properties. Practical implications: Industrial trials confirmed the technical capabilities of the AlTAP/CBR Platform for the on-line quality control and prediction of 319 melt characteristics and the aluminum engine block’s (Cosworth casting process) engineering specifications. Originality/value: An automated AlTAP Platform integrated with a CBR system is a new Quality Control concept in the area of the aluminum automotive casting.
Rocznik
Strony
7--17
Opis fizyczny
Bibliogr. 27 poz., rys., tabl.
Twórcy
autor
autor
  • General Dynamics Canada, 1020 - 68 Avenue N.E., Calgary, Alberta, T2E 8P2, Canada, jerry@uwindsor.ca
Bibliografia
  • [1] K. Pulaski, C. Casadaban, Case Based Reasoning: The marriage of knowledge base and database, Proceedings of the Fourth International Conference on Data Engineering, 1998, 183-190.
  • [2] R. V. Sillen, Artificial intelligence technology for adaptive evaluation of cooling curves, Ductile Iron News 3 (1995) 21-22.
  • [3] “Method and Apparatus for Universal Metallurgical Simulation and Analysis” (UMSA) Technology Platform (US Patent #7,354,491; Canadian Patent #2,470,127).
  • [4] T. W. Liao, Z. Zhang, Similarity measures for retrieval in case based reasoning systems, Applied Artificial Intelligence 12 (1998) 267-268.
  • [5] C. K. Riesbeck, Inside Case Based Reasoning, The Institute for the Learning Sciences, Northwestern University, Evanston, Illinois, Laurence Erlbaum Associates, 1989.
  • [6]J. Kolodner, Case Based Reasoning, Morgan Kaufmann, 1993.
  • [7] L. Backerud, G. Chai, J. Tamminen, Solidification characteristics of aluminum alloys 2, Foundry Alloys, 1990.
  • [8] D. Sparkman, A. Kearney, A breakthrough in aluminum alloy thermal analysis technology for process control, Transactions of the American Foundry Society 102 (1994) 455-460.
  • [9] D. Apelian, G. T. Sigworth, Assessment of grain refinement and modification of Al-Si foundry alloys by thermal analysis, AFS Transactions 92 (1984) 297-307.
  • [10] D. Gloria, J. E. Gruzleski, A Study of the thermal analysis parameters applied to the grain refinement of Al-Si casting alloys, Light Metals 3 (1999) 315-327.
  • [11] D. H. StJohn, A. K. Dahle, M. A. Easton, J. Hutt, N. Veldman, Solidification of hypoeutectic aluminum-silicon alloys, Materials Forum 23 (1999) 137-152.
  • [12] D. St. John, J. Taylor, A. K. Dahle, K. Nogita, Eutectic solidification and porosity formation in Al-Si alloys: The role of strontium, Transactions of the American Foundry Society 108 (2000) 463-470.
  • [13] M. Stucky, J. E. Gruzleski, J. Anson, Effect of Sr modification on the nucleation and growth of micro porosity during the solidification of aluminum 7% silicon foundry alloy, Transactions of the American Foundry Society 108 (2000) 419-426.
  • [14] American Foundry Society (AFS) Chart for Microstructure Control in Hypoeutectic Aluminum Silicon Alloys.
  • [15] M. Djurdjevic, P. Gallo, J. H. Sokolowski, H. Jiang, Fading of Sr in the 319 Al alloy during laboratory thermal analysis tests, Transactions of the American Foundry Society 108 (2000) 485-489.
  • [16] S. Argyropoulos, B. Closset, J. E. Gruzleski, H. Oger, The quantitative control of modification in Al-Si foundry alloys using a thermal analysis technique, Transactions of the American Foundry Society 91 (1983) 351- 358.
  • [17] W. T. Kierkus, J. H. Sokolowski, Recent advances in CCA: A new method of determining base line equation, Transactions of the American Foundry Society 107 (1999) 161-167.
  • [18] Caspian the Case Based Reasoned, Caspian and CASL Manuals, http://www.scs.ryerson.ca/~dgrimsha/courses/cps820/CBRCaspian.html.
  • [19] M. B. Djurdjevic, W. T. Kierkus, G. E. Byczynski, J. H. Sokolowski, Calculation of liquidus temperature for aluminum 3XX series of alloys, American Foundry Society Transactions 98-47 (1998) 143-147.
  • [20] H. Jiang, J. H. Sokolowski, M. B. Djurdjevic, W. S. Evans, Recent advances in automated evaluation and on-line prediction of Al-Si eutectic modification level, Transactions of the American Foundry Society 108 (2000) 505-510.
  • [21] M. B. Djurdjevic, C. A. Kierkus, D.O. Northwood, J.H. Sokolowski, Improvement of 319 aluminum alloy casting durability by high temperature solution treatment, Journal of Advanced Materials Processing Technology 109 (2001) 174-180.
  • [22] M. B. Djurdjevic, W. T. Kierkus, R. I. Mackay, J. H. Sokolowski, Metallurgical characterization of the 319 alloy solidification process utilizing the Aluminum Thermal Analysis System (AlTAS), NSERC/Ford/University of Windsor Industrial Research Chair in Light Metals Casting Technology, Internal Report dated April, 2000.
  • [23] A. J. Gonzales, L. Xu, U.M. Gupta, Validation techniques for Case Based Reasoning Systems, IEEE Transactions on Systems, Man and Cybernetics – Part A: Systems and Humans 28/4 (1998) 465-477.
  • [24] M. Djurdjevic, T. Stockwell, J. Sokolowski, The effect of strontium on the microstructure of the aluminum-silicon and aluminum-copper eutectics in the 319 aluminum alloy, International Journal of Cast Metals Research 12 (1999) 67-73.
  • [25] L. A. Dobrzański, R. Maniara, J. H. Sokolowski, The Effect of Cast Al-Si-Cu Alloy Solidification Rate on Alloy Thermal Characteristics, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 217-220.
  • [26] W. Kasprzak, J. H. Sokolowski, M. Sahoo, L.A. Dobrzański, Thermal characteristics of the AM50 magnesium alloy, Journal of Achievements in Materials and Manufacturing Engineering 29/2 (2008) 179-182.
  • [27] L. A. Dobrzański, R. Maniara, J. H. Sokolowski, The effect of cooling rate on microstructure and mechanical properties of AC AlSi9Cu alloy, Archives of Materials Science and Engineering 28/2 (2007) 105-112.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0081
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