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Surface modification, microstructure and mechanical properties of investment cast superalloy

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of this work is to determine physical and chemical properties of cobalt aluminate (CoAl2O4) modifiers produced by different companies and the influence of different types of modifiers on the grain size, the microstructure and mechanical properties of high temperature creep resisting superalloy René 77. Design/methodology/approach: The first stage of the research work took over the investigations of physical and chemical properties of cobalt aluminate manufactured by three different companies: Remet, Mason Color and Permedia Lublin. There were determined the grain size distribution of cobalt aluminate powder, the average diameter of the powder particles, phase composition, cobalt contamination. In the next step, the ceramic moulds were made with different kind of cobalt aluminate (Mason Color, Remet, Permedia Lublin) and its concentration (0.5%) in the primary slurry. The samples of stepped and cylindrical shape were poured in the ceramic moulds prepared earlier. The average grain size of the . phase, was determined on the stepped samples. The microstructure investigations let to examine the influence of the surface modification on the morphology of . ‘ - phase and carbides precipitations. Samples were turned from cylindrical castings for mechanical properties investigations: creep tests. Findings: Modification of the face coat of ceramic mould results in the reduction of the grains size of . matrix and disintegration of carbide precipitates. It results in the improvement of mechanical properties of the alloy. On the grounds of the obtained results, it was found that the type of used modifier influenced the grain size of the alloy and its mechanical properties. Research limitations/implications: The established physical and chemical properties of modifier let to get better control of grain size of the castings and their quality what will result in decrease of defective products. Originality/value: It was proved that the effectiveness of cobalt aluminate modifier as an inoculant depends not only on its concentration in ceramic slurry but on its chemical composition. The researches allowed to find the optimal concentration of Co in CoAl2O4 to produce casting elements made from superalloy René 77.
Rocznik
Strony
55--62
Opis fizyczny
Bibliogr. 20 poz., rys., tabl.
Twórcy
autor
  • Department of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Al. Powstańców Warszawy 8, 35 - 959 Rzeszów, Poland, gonia@prz.edu.pl
Bibliografia
  • [1] C. T. Sims, Superalloys II, Wiley&Sons, New York, 1987.
  • [2] J. Sieniawski, The criterion and estimation methods of the microstructure and properties of structural materials used for aeronautical engineering, Silesian University of Technology Publishing House, Katowice, 2002 (in Polish).
  • [3] J. Sieniawski, Nickel and titanium alloys in aircraft turbine engines, Advances in Manufacturing Science and Technology 27 (2003) 23-34.
  • [4] A. Hernas, High temperature creep resistance of steel and alloys, Silesian University of Technology Publishing House, Gliwice, 2000 (in Polish).
  • [5] M. Hetmańczyk, L. Swadźba, B. Mendla, Advances materials and protective coating in aeroengines application, Journal of Achievement in Materials and Manufacturing Engineering 24/1 (2007) 372-381.
  • [6] P. R. Beeley, R. F. Smart, Investment Casting, University Press, Cambridge, UK, 1995.
  • [7] A. Maciejny, Development of high temperature creep resisting alloys, Proceedings of the 1st Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’92, Gliwice, 1992, 32-36.
  • [8] P. Jonsta, Z Jonsta, J. Sojka, L. Cizek, A. Hernas, Structural characteristics of nickel superalloy INCONEL 713LC after heat treatment, Journal of Achievements in Materials and Manufacturing Engineering 21/2 (2007) 29-32.
  • [9] G. Pucka, Production engineering of gas turbine blades castings made form 􀄩S6K alloy with regulated grain size Materials Engineering 4-5 (1984) 115-119 (in Polish).
  • [10] M. Błotnicki, K. Borla, Z. Adamonis, Influence of research-development works and new technological solutions on the stability of casting’s quality assurance, Solidification of Metals and Alloys 26 (1996) 79-86 (in Polish).
  • [11] J. Hockins, Investment casting of superalloys, Proceedings of the 2nd International Symposium “Superalloys”, Seven Spring, Pennsylvania, 1972, 263-270.
  • [12] R. C. Feagin, Dipcoat nucleation, Proceedings of the 12th Conference of the European Investment Caster’s Federation, Eindhoven, 1967.
  • [13] M. Zielińska, J. Sieniawski, M. Poręba, Microstructure and mechanical properties of high temperature creep resisting superalloy René 77, Archives of Materials Science and Engineering 28/10 (2007) 629-632.
  • [14] M. Zielińska, J. Sieniawski, M. Wierzbińska, Effect of modification on microstructure and mechanical properties of cobalt casting superalloy, Archives of Metallurgy and Materials 53/3 (2008) 629-632.
  • [15] C. Wang., S. Liu, L. Liu,Synthesis of cobalt- aluminate spinels via glycine chelated precursors, Materials Chemistry and Physics 96 (2006) 361-370.
  • [16] M. Guerra, J. Niles, Cobalt aluminate levels in primary slurries, Proceedings of the 9th World Conference “Investment Casting”, San Francisco, 1996, 1-9.
  • [17] J. Minczewski, Z. Marzenko, Analitycal chemistry 2, PWN, Warsaw, 1998 (in Polish).
  • [18] ASTME 139 Standard Test Methods for conducting Creep, Creep Rupture, and Stress-Rupture Tests of Metallic Materials.
  • [19] Metals Handbook vol. 9: Metallography of Heat Resisting Alloys, American Society for Metals.
  • [20] S. A. Sajjadi, S. M. Zebarjad, Effect of temperature on tensile fracture mechanisms of Ni-base superalloy, Archives of Materials Science and Engineering 28/1 (2007) 34-40.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0062
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