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Investigations on the suitability of some ferrous alloys for semi-solid processing

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: the work analyses the thixoability of SAE 1070, SAE 1548 and SAE 4340 steels; the possibility of producing thixotropic semi-solid by partial melting of these alloys and the phase transformations taking place during the process. Design/methodology/approach: thixoability was characterized by differential scanning calorimetry (DSC) to determine transformation temperatures involving liquid formation and dfl/dT within the solidification range. Thixotropic slurries were produced by heat treatments at different temperatures above Ts, and distinct holding times. Microstructures were analysed by RX diffractometry, optical and electronic microscopy and EDS microanalysis. Findings: results show that the three alloys investigated present high thixoability, given by wide solidification ranges associated with affordable sensitivity of liquid fraction with temperature within these ranges. Higher thixoability is presented by SAE 1070, followed by SAE 1548 and SAE 4340. Results show also that is perfectly feasible the production of thixotropic slurries of all investigated alloys, by simply heating to temperatures where a liquid phase can be present. Spheroidisation of solid primary phase is fast and increasing holding time at the semi-solid temperature leads to excessive growth of the globules in the thixocast material. Research limitations/implications: thixoability prediction models rely on sensitive experiments as thermoanalysis, with results strongly dependent on experimental conditions; and on thermodynamic data, sometimes not available or reliable for a specific alloy composition. Practical implications: the prediction of the thixoability of a certain alloy can make it more effective its thixoprocessing, allows better control of processing parameters and of the quality of final product. The viability of producing thixotropic semi-solid of ferrous alloys by simple partial melting can definitively insert these families of metallic alloys in the semi-solid processing field. Originality/value: ferrous alloys have become part of the thixoforming scenario more recently, when compared to aluminium and magnesium alloys. Therefore, the study of the thixoability of three commercial steels can bring important information as far as their utilization in thixoforming processing is concerned.
Rocznik
Strony
188--195
Opis fizyczny
Bibliogr. 16 poz., rys., tabl.
Twórcy
autor
  • Faculty of Mechanical Engineering, University of Campinas, Săo Paulo, CEP 13083-860, Brazil, helena@fem.unicamp.br
Bibliografia
  • [1] M. H. Robert, R. L. Bubenik, Microstructural modifications during thixocasting AISI 304 stainless steel, Proceedings of the 11th Scientific International Conference “Achievements in Mechanical and Materials Engineering” AMME’2002, Gliwice - Zakopane, 2002, 234-237.
  • [2] M. Ramadan, M. Takita, H. Nomura, N. El-Bagoury, Semi-solid processing of ultrahigh-carbon steel castings, Materials Science and Engineering A 430 (2006) 285-291.
  • [3] H. Simahara, R. Baadjou, R. Kopp, G. Hirt, Investigation of flow behaviour and microstructure on X210CrW12 steel, Proceedings of the 9th International Conference “Semi-solid Processing of Alloys and Composites”, Busan, 2006, 189-192.
  • [4] M. H. Robert, R. Cristofolini, Analysis of the thixoability of ASTM A536 ductile iron, Journal of Achievements in Materials and Manufacturing Engineering 28/2 (2008) 115-122.
  • [5] H. V. Atkinson, P. Kapranos, D. H. Kirkwood, Alloy development for thixoforming, Proceedings of the 6th International Conference “Semi-solid Processing of Alloys and Composites”, Turin, 2000, 445-446.
  • [6] A. A. Kasakov, Alloy compositions for semi-solid forming, Advanced Materials and Processes 157/3 (2000) 31-34.
  • [7] D. Liu, H. V. Atkinson, H. Jones, Thermodynamic prediction of thixoformability in alloys based on the Al-Si-Cu and Al- Si-Cu-Mg systems, Acta Materialia 53 (2005) 3807-3819.
  • [8] E. Tzimas, A. Zavaliangos, Synthesis of lightweight metals III, Minerals, Metals and Materials Society, Warrendale, 1999, 195-203.
  • [9] J. Lecomte-Beckers, A. Rassili, M. Carton, M. Robelet, Characterisation of thermophysical properties of semi-solid steels for thixoforming, Proceedings of the 8th International Conference “Semi-solid Processing of Alloys and Composites”, Limassol, 2004 (CD-ROM).
  • [10] J. Lecomte-Beckers, A. Rassili, M. Robelet, C. Poncin, R. Koeune, Determination of solidification parameters used for the prediction of the thixoformability of several steel alloys, Proceedings of the 9th International Conference “Semi-solid Processing of Alloys and Composites”, Busan, 2006, 55-57.
  • [11] W. Puttgen, W. Bleck, G. Hirt, H. Shimahara, Thixoforming of steels – a status report, Advanced Engineering Materials 9/4 (2007) 231-245.
  • [12] ASM Handbook, vol.3 Alloy Phase diagrams, ASM International, Materials Park, OH, USA, 1992.
  • [13] G. P. Pires, M. H. Robert, R. Arrieux, Studies on drawing of the aluminium A5052 alloy in the thixocast condition, Journal of Materials Processing Technology 15 (2004) 596-603.
  • [14] D. Jandová, Influence of hot and warm deformation on austenite decomposition, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 375-382.
  • [15] B. Smoljan, S. Smokvina Hanza, N. Tomasic, D. Iljkic, Computer simulation of microstructure transformation in heat treatment process, Journal of Achievements in Materials and Manufacturing Engineering 24/1 (2007) 275-282.
  • [16] T. Haga, H. Inui, H. Watari, S. Kumai, Casting of aluminum alloy strip using an unequal diameter twin roll caster, Archives of Materials Science and Engineering 29/2 (2008) 113-116.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0053
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