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Structure investigation of the Al-Si-Cu alloy using derivative thermo analysis

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This research work presents the investigation results of derivative thermoanalysis performed using the UMSA device (Universal Metallurgical Simulator and Analyzer). The material used for investigation was an Al-Si-Cu alloy known as AC-AlSi7Cu3Mg grade aluminium cast alloy. Design/methodology/approach: As a result of this research the cooling rate influence on structure and mechanical properties changes, especially HB Hardness was investigated. The cooling rate was set in a variable range of ~0.2 oC/s to ~1.25 oC/s. In this work structure changes were determined concerning the structure, especially the dendrites and grains and particle distribution in the aluminium matrix. Findings: The reason of this work was to determine the optimal cooling rate values, to achieve good mechanical properties for protection of this aluminium cast alloy from losing their work stability and to make it more resistant to action in hard working conditions. For investigations of the aluminium samples hardness measurements of the different sample areas were performed. The material was examined metallographically and analyzed qualitatively using light and scanning electron microscope as well as the area mapping and point-wise EDS microanalysis. The performed investigation are discussed for the reason of an possible improvement of thermal and structural properties of the alloy. The investigation revealed the formation of aluminium reach (. -Al) dendrites and also the occurrence of the .+ß eutectic, the ternary eutectic .+Al2Cu+ß, as well the occurrence of the Fe and Mn containing phase was confirmed. Practical implications: In the metal casting industry, an improvement of component quality depends mainly on better control over the production parameters. Originality/value: This work provides also a better understanding of the thermal characteristics and processes occurred in the new developed near eutectic Al–Si-Cu alloy. The achieved results can be used for liquid metal processing in science and industry and obtaining of a required alloy microstructure and properties influenced by a proper production conditions.
Rocznik
Strony
47--54
Opis fizyczny
Bibliogr. 16 poz., rys., tabl.
Twórcy
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, mariusz.krupinski@polsl.pl
Bibliografia
  • [1] L. A. Dobrzański, K. Labisz, A. Olsen, Microstructure and mechanical properties of the Al-Ti alloy with calcium addition, Journal of Achievements in Materials and Manufacturing Engineering 26/2 (2008) 183-186.
  • [2] K. W. Dolan, Design and Product Optimization for Cast Light Metals, 2000, Livermore.
  • [3] M. Panušková, E. Tillová, M. Chalupová, Relation between mechanical properties and microstructure of cast aluminum alloy AlSi9Cu3, Strength of Materials 40/1 (2008) 98-101.
  • [4] F. J. Tavitas-Medrano, J. E. Gruzleski, F. H. Samuel, S. Valtierra, H. W. Doty, Effect of Mg and Sr-modification on the mechanical properties of 319-type aluminum cast alloys subjected to artificial aging, Materials Science & Engineering A 480/1-2 (2008) 356-364.
  • [5] Q. G. Wang, Microstructural effects on the tensile and fracture behavior of aluminum casting alloys A356/357, Metallurgical and Materials Transactions A 34/12 (2003) 2887-2899.
  • [6] L. A. Dobrzański, R. Maniara, J. H. Sokolowski, The effect of cast Al-Si-Cu alloy solidification rate on alloy thermal characteristics, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 217-220.
  • [7] L. A. Dobrzański, R. Maniara, J. H. Sokolowski, W. Kasprzak, M. Krupiński, Z. Brytan, Applications of the artificial intelligence methods for modeling of the ACAlSi7Cu alloy crystallization process, Journal of Materials Processing Technology 192-193 (2007) 582-587.
  • [8] M. J. Caton, J. Jones, Wayne, J. M. Boileau, J. E. Allison, The effect of solidification rate on the growth of small fatigue cracks in a cast 319-type aluminum alloy, Metallurgical and Materials Transactions A 30/12 (1999) 3055-3068.
  • [9] M. I. Hussain, K. S. Taraman, A. J. Filipovic, I. Garrn, Experimental study to analyse the workpiece surface temperature in deep hole drilling of aluminium alloy engine blocks using MQL technology, Journal of Achievements in Materials and Manufacturing Engineering 31/2 (2008) 485-490.
  • [10] F. C. Robles Hernandez, M. B. Djurdjevic, W. T. Kierkus, J. H. Sokolowski, Calculation of the liquidus temperature for hypo and hypereutectic aluminum silicon alloys, Materials Science and Engineering A 396 (2005) 271-276.
  • [11] J. Szajnar, T. Wróbel, Methods of inoculation of pure aluminium structure, Journal of Achievements in Materials and Manufacturing Engineering 27/1 (2008) 95-98.
  • [12] H. Yamagata, W. Kasprzak, M. Aniolek, H. Kurita, J. H. Sokolowski, The effect of average cooling rates on the microstructure of the Al–20% Si high pressure die casting alloy used for monolithic cylinder blocks, Journal of Materials Processing Technology 203 (2008) 333-341.
  • [13] H. Yamagata, H. Kurita, M. Aniolek, W. Kasprzak, J. H. Sokolowski, Thermal and metallographic characteristics of the Al–20% Si high-pressure die-casting alloy for monolithic cylinder blocks, Journal of Materials Processing Technology 199 (2008) 84-90.
  • [14] L. Bäckerud, G. Chai, J. Tamminen, Solidification Characteristics of Aluminum Alloys, Vol. 2, AFS, 1992.
  • [15] L. Bäckerud, G. Chai, Solidification Characteristics of Aluminum Alloys, Vol. 3, AFS, 1992.
  • [16] L. A. Dobrzański, W. Kasprzak, M. Kasprzak, J. H. Sokolowski, A novel approach to the design and optimization of aluminum cast component heat treatment processes using advanced UMSA physical simulations, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 139-142.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0036
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