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Tytuł artykułu

Thermo-mechanical fatigue conditions of power plant components

Autorzy
Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The main purpose of this work is the description of the mechanical behaviour of power plant components working under mechanical and thermal loading that cause the thermo-mechanical fatigue fracture in selected areas of the component surfaces. Design/methodology/approach: The computer modelling has been used to describe the local stress-strain behaviour of the chosen component. Findings: The values of variable in time temperature strains and stresses in selected points of the power plant header were determined. The points were located at the edges of holes through which water steam is supplied and carried away, where under use conditions the presence of cracks can be observed. That stresses and mechanical strains caused by the influence of a non-uniform temperature field may be significantly higher in comparison with the stresses and strains caused by the pressure inside the analysed component. Tensile thermal stresses of high values are created especially under conditions of sudden cooling during unsteady work of a power unit. Research limitations/implications: The possibility of applying the durability criteria currently assumed in standards still requires justification and confirmation in laboratory and industrial conditions to be closer to the real components behaviour. In such situation the presented analysis is the part of the complex investigation method which main purpose is increasing accuracy of the TMF process description and thermo-mechanical life assessment. Practical implications: The calculations carried out may constitute a basis for developing a material test parameters which would bring closer the fatigue conditions appearing locally in the analysed components. The method of stress-strain behaviour analysis used in the paper could be useful in the practical cases when the real components mechanical behaviour would be analysed. Originality/value: The main value of this paper is the own method of the mechanical behaviour analysis of the power plant component. This method includes the temperature fields analysis taking into account the boundary conditions based on the operation parameter data and the thermoplastic material model. The material stress-strain behaviour has been treated as the local phenomenon, that could be modelled by FEM.
Rocznik
Strony
53--61
Opis fizyczny
Bibliogr. 25 poz., rys., tabl.
Twórcy
autor
  • Department of Mechanics of Materials, Silesian University of Technology, ul. Krasińskiego 8, 40-019 Katowice, Poland, jerzy.okrajni@polsl.pl
Bibliografia
  • [1] I. J. Perrin, J. D. Fishburn, A Perspective on the Design of High Temperature Boiler Components, Proceedings of the Conference “Creep and Fracture in High Temperature Components”, London, 2005.
  • [2] Standards EN 12952-3:2001 (E), EN 12952-4:2000.
  • [3] BS 7910, Guide on methods for assessing the acceptability of flows in structures (replacing PD 6493 and PD 6539), British Standards Institution, London, 1994.
  • [4] Nuclear Electric Ltd: Assessment Procedure for the High Temperature Response of Structure. Proc. R5 Issue 2, UK. 1997.
  • [5] S. Webster, A. Bannister, Structural Integrity Assessment Procedure for Europe - of the SINTAP, programme overview, Engineering Fracture Mechanics 67/6 (2000) 481-514.
  • [6] Project European Thematic Network FITNET FFS-GIRT-CT-2001-05071.
  • [7] J. Bressers. L. Remy, Fatigue under Thermal and Mechanical loading. Kluwer Academic Publishers, Netherlands, 1996.
  • [8] P. Hähner, C. Rinaldi, V. Bicego, E. Affeldt, T. Brendel, H. Andersson, T. Beck, H. Klingelhöffer, H.-J. Kühn, A. Köster, M. Loveday, M. Marchionni, C. Rae, Research and development into a European code-of-practice for strain-controlled thermo-mechanical fatigue testing, International Journal of Fatigue 30/2 (2008) 372-381.
  • [9] H. Sehitoglu, Thermal and Thermo-mechanical Fatigue of Structural Alloys, Fatigue and Fracture, vol. 19, ASM Handbook, 1996, 527-556.
  • [10] S. S. Manson, Thermal Stress and Low Cycle Fatigue, McGraw-Hill, New York, 1966.
  • [11] R. Adams, U. Kaegi, S. V. Sherikar, Getting reliable Turbine Bypass System performance in Cycling Power Plants, Proceedings of the ETD Conference “Cyclic Operation of Power Plant”, London, 2007.
  • [12] Z. Orłoś, Thermal stresses, PWN, Warsaw, 1991, (in Polish).
  • [13] J. Okrajni, The stress-strain characteristics of components under TMF fatigue, Proceedings of the Conference „Fatigue and Fracture Mechanics”, Bydgoszcz, 2008, 271-280 (in Polish).
  • [14] J. Okrajni, G. Junak, A. Marek, Modelling of the deformation process under thermo-mechanical fatigue conditions, International Journal of Fatigue 30/2 (2008) 324-329.
  • [15] J. Okrajni, A. Marek, G. Junak, Thermo mechanical fatigue: code of practice and development of mechanical models, Internet Journal: Operation Maintenance and Materials Issue 5/1 (2008), www.ommi.co.uk.
  • [16] J. Okrajni, A. Marek, G. Junak, Description of the deformation process under thermo-mechanical fatigue, Journal of Achievements in Materials and Manufacturing Engineering 21/2 (2007) 15-24.
  • [17] J. Okrajni, G. Junak, Low cycle fatigue of steels at high temperature under gradual loading, Journal of Achievements in Materials and Manufacturing Engineering 26/2 (2008) 147-150.
  • [18] J. Okrajni, The durability of power plant pressure vessels from the point of view of obligatory standards, Power Engineering 18 (2008) 93-100 (in Polish).
  • [19] A. Neimitz, I. Dzioba, M. Graba, J. Okrajni, The assessment of the strength and safety of the operation high temperature components containing crack, Kielce University of Technology Publishing House, Kielce, 2008.
  • [20] D. Renowicz, M. Cieśla, Crack initiation in steels parts working in boilers and steam pipelines, Journal of Achievements in Materials and Manufacturing Engineering 21/2 (2007) 49-52.
  • [21] J. Dobrzański, The classification method and the technical condition evaluation of the critical elements’ material of power boilers in creep service made from the 12Cr–1Mo–V, Journal of Materials Processing Technology 164-165 (2005) 785-794.
  • [22] J. Dobrzański, A. Zieliński, M. Sroka, Structure, properties and method of state evaluation of low-alloyed steel T23 (HCM2S) worked in creep conditions, Proceedings of the 11th International Scientific Conference “Contemporary Achievements in Mecha-nics, Manufacturing and Materials Science” CAM3S'2005, Gliwice-Zakopane, 2005 (CD-ROM).
  • [23] D. Renowicz, A. Hernas, M. Ciesla, K. Mutwil, Degradation of the cast steel parts working in power plant pipelines, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 219-222.
  • [24] K. J. Ducki, M. Cieśla, Influence of initial heat treatment on the fatigue life of austenitic Fe-Ni alloy, Archives of Materials Science and Engineering 29/2 (2008) 89-100.
  • [25] W. Grzesik, P. Niesłony, FEM_based thermal modelling of the cutting process using power-low temperature dependent concept, Archives of Materials Science and Engineering 29/2 (2008) 105-108.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0013
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