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Ferritic-austenitic steel and its weldability in large size constructions

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Wybrane pełne teksty z tego czasopisma
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Języki publikacji
PL
Abstrakty
EN
Purpose: On the basis of sources and own experiments, the analysis of microstructure, properties, applications as well as material and technological problems of ferritic-austenitic steel welding were carried out. It was shown the area of welding applications, particularly welding of large-size structures, on the basis of example of the FCAW method of welding of the UNS S3 1803 duplex steel in construction of chemical cargo ships. Design/methodology/approach: Influence of selected aspects of welding technology, including welding heat input and between-bead temperature, additional materials on microstructure transitions and properties of welded joints were analysed. In the described work, experiments were conducted to welding tests for selected joints, visual examinations, non-destructive testing of welded joints, X-ray examinations, and metallographic testing of welded joints. Findings: As a result of the performed inspection, decreasing of the ferrite content with the increase of the root face gap (increase of welding heat input) was observed. The measured ferrite content was not lower than 28 %, and the maximum value did not exceed 69% (the permissible range being from 25 to 70 %). Research limitations/implications: The welding heat input exceeding the recommended values might influence the precipitation processes in the HAZ, what need further experiments. Practical implications: Application of high value of the welding heat input will be profitable in terms of the welding costs. Originality/value: An original value of the paper is to prove that a usage of high value welding heat input provides the best joints quality.
Słowa kluczowe
Rocznik
Strony
115--141
Opis fizyczny
Bibliogr. 24 poz., rys., tabl.
Twórcy
autor
  • West Pomeranian University of Technology, Al. Piastów 17, 70-310 Szczecin, Poland, jnowacki@ps.pl
Bibliografia
  • [1] J. Adamczyk, Engineering of steel’s products, Silesian University of Technology Press, Gliwice, 2000 (in Polish).
  • [2] J. Nowacki, P. Rybicki, Welding imperfections of submerged arc welded duplex steel joints in aspects of the welding heat input, Proceedings of the 11th International Scientific Conference “Contemporary Achievements in Mechanics, Manufacturing and Materials Science” CAM3S’2005, Gliwice 􀃭 Wis􀃡a, 2005, (CD-ROM).
  • [3] J. Nowacki, P. Rybicki, Influence of heat input on corrosion resistance of SAW welded duplex joints, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 113-116.
  • [4] J. Nowacki, P. Zając, Microstructure and corrosion resistance of the duplex steel wide-gap one-side fluxcored welded joints, Journal of Achievements in Materials and ManufacturingEngineering 29/2 (2008) 191-198.
  • [5] L. A. Dobrzański, Descriptive metal science of iron alloys, Silesian University of Technology Press, Gliwice, 2007 (in Polish).
  • [6] S. Atamert, J. E. King, Super duplex stainless steels. Part 1 Heat affected zone microstructures, Materials Science and Technology 8 (1992) 896-911.
  • [7] Avesta Polarit Welding – Catalogue, 2002.
  • [8] C. Messner, V.V. Silberschmidt, E.A. Werner, Thermally induced surface roughness in austenitic-ferritic duplex stainless steels, Acta Materialia 51 (2003) 1525-1531.
  • [9] M. Cholewa, J. Gawroński, M. Przybył, Fundamentals of metallurgical processes, Silesian University of Technology Press, Gliwice, 2004.
  • [10] Welding duplex stainless steels the ESAB way, Catalogue, ESAB, 2000.
  • [11] L. Karlsson, L. Ryen, S. Pak, Precipitation of intermetallic phases in 22% Cr duplex stainless weld metals. The kinetics of intermetallic phase formation in the temperature range 675-1000ºC (1274-1832ºF) and effects on mechanical properties and corrosion resistance, Welding Research Supplement (1995) 28-40.
  • [12] S. Czyżowicz, Corrosion resistance of new austenite-ferrite stainless steels, Works of IMŻ Gliwice 1-2 (1990) 35 (in Polish).
  • [13] J. D. Kordatos, G. Fourlaris, G. Papadimitriou, The effect of cooling rate on the mechanical and corrosion properties of SAF 2205 (UNS 31803) duplex stainless steel welds, Scripta Materialia 44 (2001) 401-404.
  • [14] J. Łabanowski, Effect of microstructure on mechanical properties of duplex stainless steel for marine applications, Marine Technology Transactions 10 (1999) 213-217.
  • [15] J. Łabanowski, K. Krzysztofowicz, A. Ossowska, Stress corrosion cracking of simulated heat affected zones of duplex steels welded joints, Materials Engineering 6 (2003) 731-736 (in Polish).
  • [16] Polish Standart PN-EN 10088-1,1998, Stainless steels (in Polish).
  • [17] R. Abdel-Karim, I. Elmahallawi, K. El-Menshawy, Microstructure and corrosion properties of nitrogen stainless steel 316L produced by hipping, Powder Metallurgy 47/1 (2004) 43-48.
  • [18] J. Banas, A. Mazurkiewicz, The effect of copper on passivity and corrosion behaviour of ferritic and ferritic-austenitic stainless steels, Materials Science and Engineering A 277 (2000) 183-188.
  • [19] X.-C. Lu, K. Shi, S.-Z. Li, X.-X. Jiang, Effects of surface deformation on corrosive wear of stainless steel in sulfuric acid solution, Wear 225-229 (1999) 537-541.
  • [20] J. Charles, Composition and properties of duplex stainless steels, Welding in the World 36 (1995) 43-47.
  • [21] W. Przetakiewicz, R. Tomczak, Some aspects of duplex and superduples ferrite-austenite steels wetability, Welding Technology Review 3 (1995) 1-7 (in Polish).
  • [22] J. Nowacki, M. Urbański, P. Zając, Welding of FCAW duplex steels in chemical transport ships construction, Welding Technology Review 4 (2008) 3-10 (in Polish).
  • [23] J. A. Jimenez, M. Carsi, O.A. Ruano, F. Penalba, Characterization of a δ/γ duplex stainless steel, Journal of Materials Science 35 (2000) 907-911.
  • [24] J. Nowacki, A. Łukojć, Microstructure transformations of duplex steels welded joints heat affected zone, Materials Characterization 56 (2006) 436-441.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0019-0060
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