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Tytuł artykułu

Determination of tool life and research wear during duplex stainless steel turning

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The purpose of the study is to determine the coated carbides tool life and the tool point surface topography. The study determined the cutting conditions in the process of turning duplex stainless steel (DSS), and detailed identification of wear mechanisms occurring on the rake face and major flank. The results of wear occurring on both tool points were compared with the width of the flank wear in relation to the period of the steady-state wear of the tool point. Occurrences of various mechanisms have been proven, such as abrasive wear and adhesion wear. Where machining without the use of a cooling lubricant occurred, longer tool life has been determined as well as a greater resistance to abrasive wear of the tools which were coated with Al2O3. Scanning electron microscopy (SEM) has been used for the wear analysis.
Rocznik
Strony
347--354
Opis fizyczny
Bibliogr. 20 poz., tab., wykr.
Twórcy
  • Faculty of Production Engineering and Logistics, Opole University of Technology, 76 Proszkowska St., 45-758 Opole, Poland
autor
  • Department of Manufacturing Engineering and Production Automation, Opole University of Technology, 76 Proszkowska St., 45-758 Opole, Poland
autor
  • Faculty of Mechanical Engineering and Management, Poznan University of Technology, 3 Piotrowo St., 60-965 Poznan, Poland
Bibliografia
  • [1] J. Paro, H. Hanninen, V. Kauppinen, Tool wear and machinability of HIPed P/M and conventional cast duplex stainless steels, Wear 249 (2001) 279–284.
  • [2] J. Paro, H. Hanninen, V. Kauppinen, Tool wear and machinability of X5 CrMnN 18 18 stainless steels, Journal of Materials Processing Technology 119 (2001) 14–20.
  • [3] T. Akasawa, H. Sakurai, M. Nakamura, T. Tanaka, K. Takano, Effects of free-cutting additives on the machinability of austenitic stainless steels, Journal of Materials Processing Technology 143/144 (2003) 66–71.
  • [4] K.A. Abou-El-Hossein, Z. Yahya, High-speed end-milling of AISI 304 stainless steels using new geometrically developed carbide inserts, Journal of Materials Processing Technology 162/163 (2005) 596–602.
  • [5] I. Ciftci, Machining of austenitic stainless steels using CVD multi-layer coated cemented carbide tools, Tribology International 39 (6) (2006) 565–569.
  • [6] H. Shao, L. Liu, H.L. Qu, Machinability study on 3% Co–12% Cr stainless steel in milling, Wear 263 (1–6) (2007) 736–744.
  • [7] C. Bonnet, F. Valiorgue, J. Rech, C. Claudin, H. Hamdi, J.M. Bergheau, P. Gilles, Identification of a friction model— application to the context of dry cutting of an AISI 316L austenitic stainless steel with a TiN coated carbide tool, International Journal of Machine Tools & Manufacture 48 (2008) 1211–1223.
  • [8] G. Manimaran, M. Pradeep Kumar, Effect of cryogenic cooling and sol–gel alumina wheel on grinding performance of AISI 316 stainless steel, Archives of Civil and Mechanical Engineering 13 (3) (2013) 304–312.
  • [9] W. Bouzid Saï, J.L. Lebrun, Influence of finishing by burnishing on surface characteristics, Journal of Materials Engineering and Performance 12 (1) (2003) 37–40.
  • [10] Q. Ran, J. Li, Y. Xu, X. Xiao, H. Yu, L. Jiang, Novel Cu-bearing economical 21Cr duplex stainless steels, Materials and Design 46 (2013) 758–765.
  • [11] J. Nomani, A. Pramanik, T. Hilditch, G. Littlefair, Machinability study of first generation duplex (2205), second generation duplex (2507) and austenite stainless steel during drilling process, Wear 304 (2013) 20–28.
  • [12] T. Braham-Bouchnak, G. Germain, P. Robert, J.L. Lebrun, High pressure water jet assisted machining of duplex steel: machinability and tool life, International Journal of Material Forming 3 (2010) 507–510.
  • [13] G. Krolczyk, M. Gajek, S. Legutko, Predicting the tool life in the dry machining of duplex stainless steel, Eksploatacja i Niezawodnosc – Maintenance and Reliability 15 (1) (2013) 62–65.
  • [14] G. Krolczyk, S. Legutko, M. Gajek, Predicting the surface roughness in the dry machining of duplex stainless steel (DSS), Metalurgija 52 (2) (2013) 259–262.
  • [15] G. Krolczyk, M. Gajek, S. Legutko, Effect of the cutting parameters impact on tool life in duplex stainless steel turning process, Tehnički Vjesnik – Technical Gazette 20 (4) (2013) 587–592.
  • [16] G. Krolczyk, S. Legutko, P. Raos, Cutting wedge wear examination during turning of duplex stainless steel, Tehnički Vjesnik – Technical Gazette 20 (3) (2013) 413–418.
  • [17] R.N. Gunn, Duplex Stainless Steels: Microstructure, Properties and Applications, Abington Publishing Ltd., Abington, Cambridge, England, 1997.
  • [18] W. Grzesik, Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Elsevier Science, Oxford, 2008.
  • [19] Z. Polański, Metody optymalizacji w technologii maszyn, PWN, Warszawa, 1977.
  • [20] D. Montgomery, Design and Analysis of Experiments, 5th edition, John Wiley & Sons Inc., New York, 2003.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-afbc1b23-ff27-42c3-887c-117c79705e95
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