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Conditions of steady arc ignition in vacuum and hollow cathode operational life

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of this paper is to determine the conditions of steady arc ignition in vacuum and the effect some of the main operating parameters have on the life of tantalumfoil hollow cathodes. Design/methodology/approach: The experiments presented in this paper have been carried out with equipment for vacuum hollow cathode arc processing similar to what is used in the industry. In order to find out if steady arc ignition is possible, a two-level factorial experiment has been conducted helping to establish the corresponding regression dependency between the factors examined and the starting parameter values. The evaluation of hollow cathode operational life is based on three criteria: indirectly, considering their erosion [µ]; establishing possible damage on their surface which leads to plasma-forming gas leakage and makes the arc unsteady; taking into account the critical change in the cathode shape. Findings: It has been established that when a multi-stage arc torch is using the necessary minimum amount of the plasma-forming gas for Ø 3.5-mm-diameter hollow cathodes is QAr=0/3 l/h, and, for Ø 6.0-mm-diameter hollow cathodes, it is QAr=2.4 l/h. It has been established that the operational life of tantalum hollow cathodes can be and even exceed 3 hours. Of all the parameters that have been studied, vacuum level has the most negative effect. It has been confirmed that tantalum-foil hollow cathodes are suitable mainly for current intensity values of about 120 A. Practical implications: The results of the research allow: guaranteed hollow cathode arc ignition regardless of its diameter at the working levels of plasma forming gas; the choice of operating modes ensures the implementation of processes of varying lengths without the need for premature replacement of the hollow cathode. Originality/value: This paper presents the results showing the conditions necessary for steady arc ignition in vacuum with a hollow cathode of the following diameters: Ø 3.5 mm and Ø 6 mm. The effect of some of the main working parameters on the operational life of hollow cathodes made of tantalum foil is also studied.
Rocznik
Strony
24--30
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
  • Department of Materials Science and Technology, Faculty of Mechanical and Manufacturing Engineering, University of Ruse, 8 Studentska Str., 7017 Ruse, Bulgaria
  • Department of Materials Science and Technology, Faculty of Mechanical and Manufacturing Engineering, University of Ruse, 8 Studentska Str., 7017 Ruse, Bulgaria
Bibliografia
  • [1] S. Shobako, T. Tanaka, T. Oji, Characteristics of hollow cathode arc as welding heat source. Application of hollow cathode arc to welding of 2219 and 5083 aluminium alloys, Welding International 20/7 (2006) 532-537.
  • [2] Y. Qi, D. Ju, Q. Hong, L. Zeng, Electron beam welding, laser beam welding and gas tungsten arc welding of titanium sheet, Materials Science and Engineering: A 280/1-15 (2000) 177-181.
  • [3] Y. Suita, K. Matsushita, N. Terajima, Y. Tskuda, K. Masubuchi, Arc initiation phenomena by space GHTA welding process using touch start technique in a vacuum, Welding International 20/9 (2006) 707-712.
  • [4] S. Shobako, M. Ota, T. Oji, Characteristics of an arc column in a hollow cathode arc, Welding International 20/2 (2006) 111-115.
  • [5] A. Lisiecki, Welding of titanium alloy by different types of lasers, Journal of Achievements in Materials and Manufacturing Engineering, 58/2 (2012) 209-218.
  • [6] J. Kima, H. Lima, J.Chob, C. Kima, Weldability during the laser lap welding of Al 5052 sheets, Journal of Achievements in Materials and Manufacturing Engineering 31/2 (2008) 113-116.
  • [7] A. Dudek, Z. Nitkiewicz, Diagnostics of plasma arc during the process of remelting of surface layer in 40Cr4 steel, Journal of Achievements in Materials and Manufacturing Engineering 28/6 (2007) 369-372.
  • [8] S.J. Pawlak, S. Dudek, The high alloy precipitation hardening martensitic steels and their suitability for welding, Journal of Achievements in Materials and Manufacturing Engineering 41/2 (2010) 69-76.
  • [9] M. Polok-Rubiniec, L.A. Dobrzaski, Comparison of the CrN and TiN/(Ti,Al)N PVD coatings deposited onto plasma nitrited steel, Journal of Achievements in Materials and Manufacturing Engineering 54/2 (2012) 78-85.
  • [10] T. Ohji, Characteristics of hollow cathode arc as welding heat source. Study on welding in space. Welding International; 20/5 (2006) 355-360.
  • [11] L. Zhihua, Z. Qing, Li Deqing, Study of hollow cathode penetrating arc welding technology, Journal of Materials Processing Technology 123 (2002) 382384.
  • [12] В.М. Неровны, В.М. Ямполский, Arc welding in vacuum, Мocквa, Maшиностроение, 2002, 264 (in Russian).
  • [13] B.M. Hepoвный, Some features in arc ignition of hollow cathode arc in vacuum, Cвapoчное пpоизводсво 3 (2000) 8-13 (in Russian).
  • [14] http://plasmalab.ru/WELDING.HTM.
  • [15] www.statsoft.com.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-afb8088d-20b2-4604-9e81-1f2e4aeb50dc
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