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Classification techniques and parameter optimization of Cyclone Continuous Centrifugal Separator for hematite ore

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The Cyclonic Continuous Centrifugal Separator (CCCS) is a new type of separation equipment developed based on cyclonic continuous centrifugal separation technology and combined with the separation principle of the fluidized bed. Taking hematite as the research object, the main parameters and conditions of the best hematite classification were determined through the classification test by using CCCS. Based on the classification test, the significance order of each process parameter and their interaction with hematite classification efficiency of the underflow products was analyzed with the Response Surface Methodology, the optimal process parameter of hematite classification was obtained and a multiple regression equation was established. The optimized process conditions were as follows, feeding pressure 55.48 kPa, backwash pressure 9.79 kPa, and underflow pressure 31.94 kPa. Under these conditions, the average hematite ore classification efficiency of coarse fraction (-2~+0.15mm), medium fraction (-0.15~+0.074mm) and fine fraction (-0.074mm) were 85.08%, 65.10% and 51.41%, respectively, and the relative errors with the predicted values were 1.6%, 4.0% and 2.5%, respectively. The results showed that the analytical model has good predictive performance. This research provides a certain prospect for the application of Cyclonic Continuous Centrifugal Separation to hematite ore classification. it provides a reference for the application of the Response Surface Methodology in the classification of hematite by Cyclonic Continuous Centrifugal Separation.
Rocznik
Strony
art. no. 158864
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr.
Twórcy
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
  • Yunnan Key Laboratory of Green Separation and Enrichment of Strategic Mineral Resources, Kunming, 650093, China
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
autor
  • Faculty of Land and Resources Engineering, Kunming University of Science and Technology, Kunming, 650093, China
  • Yunnan Key Laboratory of Green Separation and Enrichment of Strategic Mineral Resources, Kunming, 650093, China
Bibliografia
  • CHEN Q., YANG H., TONG L., LIU H., ZHANG F., CHEN G., 2020. Research and application of a Knelson concentrator: A review. Minerals Engineering. 152, 106339.
  • DING C., XIE H., CHEN L., ZHANG P., LI Y., TONG X., 2016.The Centrifugal Separation of Hematite and Application Progress. The Journal of New Industrialization. 6, 1-7.
  • JUAN M L., FRANCISCO M., 2020. Impact of centrifugal buoyancy on strato-rotational instability. Journal of Fluid Mechanics. 890, A9-.
  • KU J., HE K., XU L., YU H., 2015. Messurement and Validation of Drag Coefficient of Particles in Fluid by Gravity Settling Method. Mining and Metallurgical Engineering. 35, 31-34.
  • LI Y.,2017. Numerical Simulation and Experimental study on flow field of cyclonic centrifugal Separator. Kunming University of Science and Technology. 1-104.
  • LIU Z., HU C., DUAN J., 2015. Research of separation features and application status of Falcon centrifugal concentrator. Mining & Processing Equipment. 43, 81-86.
  • LIAO Y., ZHOU J., HHAUNG P., WANG W., 2016. Optimization of selective leaching technology of complex sulfide copper ore by response surface methodology. The Chinese Journal of Nonferrous Metals. 26,164-172.
  • MARION C., WILLIAMS H., LANGLOIS R., Kökkılıç O., Coelho F., Awais M., Rowson N A., Waters K E., 2017.The potential for dense medium separation of mineral fines using a laboratory Falcon Concentrator. Minerals Engineering. 105,7-9.
  • MOHAMMED B., KADHUM L., 2021. Response surface methodology: A review on its applications and challenges in microbial cultures. Materials Today: Proceedings. 42, 2277-2284.
  • WANG M., WANG Y., YANG H., 2014. Optimization of fillet cracking process parameters for high strength steel plate hot stamping based on response surface methodology. Journal of Central South University (Science and Technology). 45, 4161-4167.
  • WANG Y., HU J., XIE W., ZHANG Y., 2022. Optimization and Analysis of CO2 Huff-n-Puff Process in Shale Oil Reservoirs Using Response Surface Methodology (RSM). Geofluids. 2022, 5927853.
  • WEN X., PAN Y., HE Y., ZHAO Y., SONG S., DUAN C., 2006. Study on separation mechanism of Falcon concentrator and its application. Journal of China University of Mining & Technology. 35, 341-346.
  • WEN J., 2016. Application of Knelson concentrator to gold ore dressing. Nonferrous Metals Science and Engineering.7, 98-103.
  • XIE H., ZHANG P., CHEN L., LI Y., DING C., LIU R., GAO L., TONG X., 2018. Investigation on Classification Efficiency of Fluidized Hydrocyclone Continuous Centrifugal Separator for Hematite Ore. Nonferrous Metals Engineering. 8, 84-88.
  • XIE H., LIU R., CHEN L., ZHANG P., DING C., GAO L., TONG X., 2018. Classification Experimental of Titanommagnetite Ore by Fluidized Hydrocyclone Concentrator. The Chinese Journal of Process Engineering. 18, 308-311.
  • XIE S., ZHOU H., 2012. Optimization on passenger compartment structure of railway vehicle based on Kriging method. Journal of Central South University (Science and Technology) .43, 1990-1998.
  • YOU Z., CHEN L., XIE H., LI Y., ZHANG H., 2017. Study on beneficiation test by hydrocyclone continuous centrifugal separator. Mining & Processing Equipment. 45, 41-45.
  • YONG L., YANG M., LUO X., ZHAO X., ZHOU R., REN L., ZENG H., ZOU X., 2020. Optimization of Extraction Condition of Maca Polysaccharide with Response Surface Methodology. Journal of Occupational Health and Damage. 35, 375-378+381.
  • YANG S., LIU D., ZHUANG G., CAI J., SU C., LI J., 2021. Acid leaching technology of fine-grained copper oxide optimized by RSM. China Mining Magazine. 30, 128-133.
  • YANG X., WANG G., MA C., LI J., CHENG S., YANG C., CHEN L.,2021. Effects of pollutants in alkali/surfactant/polymer (ASP) flooding oilfield wastewater on membrane fouling in direct contact membrane distillation by response surface methodology. Chemosphere. 282, 131130.
  • YU W., LIU B., PENG J., HUANG M., ZHANG L., GUO S., 2021. Optimization of Calcination with Basic Cobalt Carbonate for Preparation of Co3O4 by Response Surface Methodology. Mining and Metallurgical Engineering. 41, 114-118.
  • ZHANG Y., CAI P., JIANG F., DONG K., JIANG Y., WANG B., 2017. Understanding the separation of particles in a hydrocyclone by force analysis. Powder technology. 322, 471–489.
  • ZONG L., CAI G., LIU Z., XU Q., 2018. Analysis of influence of operation parameters of centrifugal concentrator on dressing effect. China Powder Science and Technology. 24, 65-72.
Uwagi
This research was financially supported by the National Natural Science Foundation of China (No. 51464030). Supported by Yunnan Major Scientific and Technological Projects (NO. 202202AG050015)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-af2155dc-b462-410b-bb32-0e842f410521
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