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Improving the Apparel Production Process by Using Simulation Modelling with a Waves Algorithm

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Warianty tytułu
PL
Udoskonalenie procesu produkcji odzieży dzięki zastosowaniu modelowania symulacyjnego za pomocą algorytmu falowego
Języki publikacji
EN
Abstrakty
EN
In this study, a simulation study was carried out in order to increase the production efficiency of a company that produces hoodies. The simulation technique has been included in many studies for line balancing in the apparel industry. However, in this study, unlike others, an algorithm that can be easily applied is proposed for the software practitioner to use in the alternative model development process in order to increase the efficiency of an existing production line. Based on real production line data, a waves algorithm was applied in the simulation model, whose verification and validity processes were completed. In the results obtained with the help of the waves algorithm (acting according to two different assignment scenarios), it was determined that the average production values per person had increased.
PL
W pracy przeprowadzono badanie symulacyjne w celu zwiększenia wydajności produkcyjnej firmy produkującej bluzy z kapturem. Technika symulacji została uwzględniona w wielu badaniach dotyczących wyważania linii w przemyśle odzieżowym. Jednak w tym badaniu, w przeciwieństwie do innych, zaproponowano algorytm, który może być łatwo zastosowany w praktyce. Na podstawie rzeczywistych danych linii produkcyjnej w modelu symulacyjnym zastosowano algorytm falowy. Po analizie wyników uzyskanych za pomocą algorytmu falowego (działającego według dwóch różnych scenariuszy przydziału) stwierdzono wzrost średnich wartości produkcji na osobę.
Rocznik
Strony
32--38
Opis fizyczny
Bibliogr. 25 poz., rys., tab.
Twórcy
autor
  • Tekirdag Kemal University, Textile Engineering Department, Tekirdag, Turkey
  • TYH Uluslararası Tekstil Pazarlama A.Ş., Istanbul, Turkey
  • TYH Uluslararası Tekstil Pazarlama A.Ş., Istanbul, Turkey
  • TYH Uluslararası Tekstil Pazarlama A.Ş., Istanbul, Turkey
Bibliografia
  • 1. Bevilacqua M, Ciarapica F, Crosta A, Mazzuto G, Paciarotti C. Designing an Efficient Production System: A Case Study of a Clothing Company. International Journal of Engineering Business Management 2013; 5, Special Issue on Innovations in Fashion Industry: 1-8.
  • 2. Law AM. Simulation Modeling and Analysis, Fifth ed., New York: McGraw-Hill Education, 2015.
  • 3. Bongomin O, Mwasiagi JI, Nganyi ve EO. Nibikora I. A complex garment assembly line balancing using simulation-based optimization. Engineering Reports 2020; cilt 2, 11: 1-23.
  • 4. Bongomin O, Mwasiagi JI, Nganyi ve EO, Nibikora I. Simulation metamodeling approach to complex design of garment assembly lines. Polos One 2020; cilt 15, 9: 1-22.
  • 5. Sime H, Jana ve P, Panghal D. Feasibility of Using Simulation Technique for Line Balancing In Apparel Industry. Procedia Manufacturing 2019; cilt 30: 300-307.
  • 6. Negahban A, Smith JS. Simulation for manufacturing system design and operation: Literature review and analysis. Journal of Manufacturing Systems 2014; 33, 2: 241-261.
  • 7. Altıok T, Melamed B. Simulation Modeling and Analysis with Arena, Burlington: Academic Press, 2007.
  • 8. Ünal C. Production Simulation Applications in Textile and Apparel Industry. International Congress of Innovative Textiles ICONTEX, Tekirdağ, 2019.
  • 9. Sommerfeld JT, Tincher WC, Rosser PS. Discrete-event Simulation Applied to Apparel Manufacturing. Final Report for Defense Logistic Agency, Atlanta, Georgia, 1990.
  • 10. Wang J, Schroer BJ, Ziemke MC. Understanding Modular Manufacturing in the Apparel Industry Using Simulation. Winter Simulation Conference Proceedings, Phoenix, 1991.
  • 11. Kalaoğlu F, Sarıçam C. Analysis of Modular Manufacturing system in Clothing Industry by Using Simulation. FIBRES & TEXTILES in Eastern Europe 2007; 15, 3(62): 93-96.
  • 12. Nassirnia P, Tap MM. Strategies to Achieve Labor Flexibility in the Garment Industry. International Journal of Computer Science Issues 2010; 7, 6: 41-48.
  • 13. Zülch G, Koruca Hİ, Börkircher M. Simulation-supported change process for product customization – A case study in a garment company. Computers in Industry 2011; 62, 6: 568-577.
  • 14. Atan SA, Ramlan R, Foong TG. Cycle Time Reduction of a Garment Manufacturing Company Using Simulation Technique. Proceedings International Conference of Technology Management, Business and Entrepreneurship 2012 (ICTMBE2012), Melaka, Malaysia, 2012.
  • 15. Pan G. A Quantitative Analysis of Cellular Manufacturing in Apparel Industry by Using Simulation. Journal of Industrial Engineering and Management 2014; 7, 5: 1385-1396.
  • 16. Güner MG, Ünal C. Line Balancing in The Apparel Industry Using Simulation Techniques. FIBRES and TEXTILES in Eastern Europe 2008; 16, 2(67): 75-78.
  • 17. Kurşun S, Kalaoğlu F. Simulation of Production Line Balancing in Apparel Manufacturing. FIBRES and TEXTILES in Eastern Europe 2009; 17, 4(75): 68-71.
  • 18. Ünal C, Tunalı S, Güner M G. Evaluation of Alternative Line Configurations in Apparel Industry using Simulation. Textile Research Journal 2009; 79, 10: 908-916.
  • 19. Kurşun S, Kalaoğlu F. Dikim Bandında Simulasyonla Bant Dengeleme. Tekstil ve Konfeksiyon 2010; 20, 3: 257-261.
  • 20. Kurşun Bahadır S. Assembly Line Balancing in Garment Production by Simulation. Assembly Line Theory and Practice, IntechOpen, 2011; pp. 67-82.
  • 21. Eryürük SH. Clothing Assembly Line Design Using Simulation and Heuristic Line Balancing Techniques. Tekstil ve Konfeksiyon 2012; 23, 2: 143-151.
  • 22. Kayar M, Akalin M. Comparing Heuristic and Simulation Methods Applied to the Apparel Assembly Line Balancing Problem. FIBRES & TEXTILES in Eastern Europe 2016; 24, 2(116): 131-137. DOI: 10.5604/12303666.1191438.
  • 23. Ünal C, Demirbaş ZA. Creating an Alternative Production Line by Using a Simulation Technique in Duvet Cover Production. FIBRES & TEXTILES in Eastern Europe 2018; 26, 4(130): 8-12. DOI: 10.5604/01.3001.0012.1306.
  • 24. Shalliker J. An Introduction to Simulation in the Service Industry using, 31 May 2019. [Online]. Available: https://www.simul8.com. [Accessed 9 November 2020].
  • 25. Chung CA. Simulation modeling handbook: a practical approach, Lonon: CRC Press, 2004.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
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