Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
This paper presents an analysis of FFF/FDM (Fused Filament Fabrication / Fused Deposiotion Modeling) applications for production of casting patterns used in sand casting, with particular emphasis on short-run and prototype production. For this purpose, casting patterns of different shape and height of incremental layer (0.29 mm, 0.19 mm, 0.14 mm and 0.09 mm) were made of Z-ABS filament produced by Zortrax. Geometrical and dimensional analysis of the patterns was carried out, surface roughness parameters were measured, and a visual analysis of the surface was performed. In order to evaluate the conclusions observed based on the analysis of casting patterns, 130 x 102.5 x 37.5 mm sized shaped castings were designed and manufactured from aluminum and grey cast iron, which were also subjected to analysis. The last element of the research was a visual analysis of the reproduction of markings on the castings.
Wydawca
Rocznik
Tom
Strony
427--439
Opis fizyczny
Bibliogr. 20 poz., fig., tab.
Twórcy
autor
- Division of Foundry and Plastic Working, Institute of Materials Technology, Faculty of Mechanical Engineering, Poznan University of Technology, Skłodowska-Curie 5 M., 60-965 Poznan, Poland
autor
- Division of Foundry and Plastic Working, Institute of Materials Technology, Faculty of Mechanical Engineering, Poznan University of Technology, Skłodowska-Curie 5 M., 60-965 Poznan, Poland
Bibliografia
- 1. Campbell J. Complete Casting Handbook, 2nd ed. Oxford, UK: Butterworth-Heinemann, 2015.
- 2. Sika R., Rogalewicz M., Kroma A., Ignaszak Z. Open atlas of defects as a supporting knowledge base for cast iron defects analysis. Archives of Foundry Engineering, 2020, 20(1), 55–60. https://doi.org/10.24425/afe.2020.131283.
- 3. Reliance Foundry. Foundry pattern casting. https://www.reliance-foundry.com/blog/foundry-pattern-casting (accessed 2025).
- 4. Beeley P. Foundry Technology (Second Edition). Oxford: Butterworth-Heinemann, 2001, 719.
- 5. Carey T., Campbell I., Wohlers T.W. Wohlers Report 2016: Additive Manufacturing and 3D Printing State of the Industry Annual Worldwide Progress Report. Fort Collins, CO, USA: Wohlers Associates, 2016.
- 6. Hodder K.J., Chalaturnyk R.J. Bridging additive manufacturing and sand casting: Utilizing foundry sand. Additive Manufacturing, 2019, 28, 649–660. https://doi.org/10.1016/j.addma.2019.06.008.
- 7. Kang J., Ma Q. The role and impact of 3D printing technologies in casting. China Foundry, 2017, 14(3), 157–168. https://doi.org/10.1007/s41230-017-6109-z.
- 8. Cano-Vicent A., Tambuwala M.M., Hassan S.S., Barh D., Aljabali A.A.A., Birkett M., Arjunan A., Serrano-Aroca A. Fused deposition modelling: Current status, methodology, applications and future prospects. Additive Manufacturing, 2021, 47. https://doi.org/10.1016/j.addma.2021.102378.
- 9. Ukey K., Hiremath S., Majumder H. Investigation of investment casting pattern using fused deposition modeling. Engineering Science & Technology, 2021, 2(2), 201–207. https://doi.org/10.37256/est.222021904.
- 10. Lee C.W., Chua C.K., Cheah C.M., Tan L.H., Feng C. Rapid investment casting: Direct and indirect approaches via fused deposition modelling. The International Journal of Advanced Manufacturing Technology, 2004, 23, 93–101. https://doi.org/10.1007/s00170-003-1694-y.
- 11. Anakhu P.I., Bolu C.A., Abioye A.A., Azeta J. Fused deposition modeling printed patterns for sand casting in a Nigerian foundry: A review. International Journal of Applied Engineering, 2018, 13(7), 5113–5119.
- 12. Kroma A., Adamczak O., Sika R., Górski F., Kuczko W., Grześkowiak K. Modern reverse engineering methods used to modification of jewelry. Advances in Science and Technology Research Journal, 2020, 14(4), 298–306. https://doi.org/10.12913/22998624/128006.
- 13. Olkhovik E., Butsanets A.A., Ageeva A.A. Use of additive technologies for practical working with complex models for foundry technologies. Materials Science and Engineering, 2016, 140. https://doi.org/10.1088/1757-899X/140/1/012013.
- 14. Merkibayev Y., Chepushtanova T., Berlibek A., Tolegenova A., Nugumarov S. Development of a technology for the production of aluminum castings using 3D printing of models and lost-wax casting. Complex Use of Mineral Resources, 2025(2), 1–7. https://doi.org/10.31643/2026/6445.22.
- 15. Galati M., Minetola P., Marchiandi G., Atzeni E., Calignano F., Salmi A., Iuliano L.A. A methodology for evaluating the aesthetic quality of 3D printed parts. Procedia CIRP, 2019, 79(5), 95–100. https://doi.org/10.1016/j.procir.2019.02.018.
- 16. Górski F., Kuczko W., Wichniarek R. Influence of process parameters on dimensional accuracy of parts manufactured using fused deposition modelling technology. Advances in Science and Technology Research Journal, 2013, 7(19), 27–35. https://doi.org/10.5604/20804075.1062340.
- 17. Baratia E., Akbarib J. The effect of injection parameters on dimensional accuracy of wax patterns for investment casting. Journal of Computational and Applied Research in Mechanical Engineering, 2019, 9(2), 313–322. https://doi.org/10.22061/jcarme.2019.3666.1429.
- 18. Herman A., Česal M., Mikes P. The deformation of wax patterns and castings in investment casting technology. Archives of Foundry Engineering, 2012, 12(1), 37–42. https://doi.org/10.2478/v10266-012-0007-z.
- 19. Chil-Chyuan K., Yun-Ray T., Ming-Yang C., Zheng-Yu Y. Development of a cost-effective technique for batch production of precision wax patterns using 3D optical inspection and rapid tooling technologies. The International Journal of Advanced Manufacturing Technology, 2021, 117, 3211–3227. https://doi.org/10.1007/s00170-021-07763-3.
- 20. Saravanan R. Investigation of 3D printing for the creation of molds and casting patterns in the manufacturing industry. International Journal of Advance Research and Innovative Ideas in Education, 2024, 10(3), 2340–2343.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ad981170-6b84-40c4-b549-a9d81ae442ae
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