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Application of fibre composites in a spindle ram design

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
When compared to steel or cast iron, carbon fibre composites offer excellent tensile and bending stiffness together with significantly smaller density. Research at the Research centre of Manufacturing Technologies in Prague has been aimed at the application of composite materials in structural parts design. Case studies on spindle rams were performed focusing on the design of experimental composite spindle rams and their benchmarking with reference steel components. The cross-section of both parts was 350x350mm and the length was 1200mm. The first design was made as a thick-walled composite body with a minimal amount of steel. The goal was to achieve static stiffness comparable to a reference steel component of the same size. The second design was manufactured as a hybrid structure composed of fibre composites with cork layers and bonded steel reinforcements. The goal was to improve damping of the structural parts in comparison with the steel components. Results of stiffness and modal properties were obtained from experiments and also using FEA. Experimentally obtained damping ratios of composite and reference steel rams were compared with and without the effect of connection interfaces on damping.
Rocznik
Strony
7--23
Opis fizyczny
Bibliogr. 20 poz., tab., rys., fot.
Twórcy
autor
  • Research Center of Manufacturing Technology of the Czech Technical University in Prague, Horska 3, 12800, Prague 2, Czech Republic
autor
  • Research Center of Manufacturing Technology of the Czech Technical University in Prague, Horska 3, 12800, Prague 2, Czech Republic
autor
  • Department of Mechanics, Biomechanics and Mechatronics, Faculty of Mechanical Engineering, Czech Technical University in Prague, Technicka 4, 16607, Prague 6, Czech Republic
autor
  • Research Center of Manufacturing Technology of the Czech Technical University in Prague, Horska 3, 12800, Prague 2, Czech Republic
Bibliografia
  • [1] SMOLIK J., KULISEK V., JANOTA M., 2011, Application of sandwich-based designs on main structural parts of machine tools, In Proceedings of the 6th ASME 2011, International Manufacturing Science and EngineeringConference, MSEC, June 13-17, Corvallis, Oregon, USA.
  • [2] SUH J.D., et al., 2001, Damping characteristics of composite hybrid spindle covers for high speed machine tools, Journal of Materials Processing Technology, 113, 178-183.
  • [3] NEUGEBAUER R., et al., 2012, Design principles inspired by bionics for energy efficient machine tools, In Resource-Efficient Powertrain Technologies, Proceedings of ICMC 2012, August 2012, Chemnitz, 221-245, ISBN 978-3-942267-40-3.
  • [4] BRECHER C., SCHUG R., SCHMITZ S., BORNER U., 2007, Design and manufacture of a carbon fibre spindle rotor, Science and Engineering of Composite Materials, 14/3, 219–227.
  • [5] BANG K.G., LEE D.G., 2002, Design of carbon fiber composite shafts for high speed air spindles, Composite Structures, 55/2, 247-259.
  • [6] Press report, CFRP grinding wheel: http://www.machinery.co.uk/machinery-products/cylindrical-grinding-wheelsfor-automotive-applications/37988/.
  • [7] Press report, CFRP cutting tool holder: http://www.emuge-franken3.com/news_artikel+M56c511a9f25.0.html.
  • [8] LEE G.L., et al., 2004, Novel applications of composite structures to robots, machine tools and automobiles, Composite Structures, 66, 17-39.
  • [9] LEE G.L., SUH J.S., KIM H.S., KIM J.M., 2004, Design and manufacture of composite high speed machine tool structures, Composite Science and Technology, 64/10-11, 1523-1530.
  • [10] UHER O., SMOLIK J. AND RUZICKA M., Novel concept of three-dimensional thick composite structure from pitch based carbon fibre for machine tool application, In Proceedings of 17th International Conference on Composite Materials - ICCM-17. 27-31/7/2009, Edingburgh, 156-164.
  • [11] Press report, CFRP spindle ram:- http://www.fertigung.de/2012/09/cfk-fuer-mehr-speed/.
  • [12] Fibres: http://www31.ocn.ne.jp/~ngf/english/product/p1.htm.
  • [13] Fibres http://www.mpi.co.jp/english/products/industrial_materials/pitch_based_carbon_fiber/pdf/2012062201.pdf.
  • [14] JONES R.M., 1999, Mechanics of composite materials, 2nd edition, Taylor & Francis, Inc.,
  • [15] KULKARNI M R., BRADY R P., 1997, Model of global thermal conductivity in laminated carbon/carbon composites, Composite Science and Technology, 57, 277-285.
  • [16] SULITKA, et al., 2011, Final report of the 1.4.3 project in the year 2011, Research report, Research Center of Manufacturing Technology, Czech Technical University in Prague, n. V-11-050.
  • [17] WECK M., BRECHER C. 1981, Werkzeugmachinen Konstruktion und Berechnung, Band I, VDI-Verlag, Dusseldorf.
  • [18] PADMANABHAN K.K., MURTY A.S.R., 1991, Damping in structural joints subjected to tangential loads, Proceedings of the institution of mechanical engineers, Part C: Journal of Mechanical Engineering Science, 205p.
  • [19] SHIH C.Y, TSUEI Y.G., ALLEMANG R. J., BROWN D.L., 1988, Complex mode indication function and its applications to spatial domain parameter estimation, Mechanical Systems and Signal Processing, 2/4, 367-377.
  • [20] RUZICKA M., KULISEK V., HAD J., PREJZEK O., Finite element and experimental study of novel concept of 3D fibre cell structure, In Proceedings of 17th International Conference on Composite Materials - ICCM-17. 27-31/7/2009, Edinburgh.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ad35a070-5200-4d7d-a7a6-c9055ccae232
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