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Review of possibilities of increasing the thickness of an anti-wear coating on piston rings by using specifically designed physical vapour deposition process

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EN
Abstrakty
EN
The super-hard, anti-wear amorphic coatings based on carbon-like diamond (called DLC) show a promising direction in automotive industry, mainly in terms of decreasing friction coefficient in parts of internal combustion engine. However, the technology of producing DLC-coated parts, which is most often chemical vapour deposition (CVD) or physical vapour deposition (PVD) is proven to be still not perfect for achieving desired characteristics of the coating. The thickness of a coating is the main issue one should strive to improve, as the PVD methods produce films as thin as few micrometres. In such case, the coating is not only exposed to cracking, but also pitting is possible to happen. This is proven to be highly undesirable and unacceptable for this process. In addition, in case of thin films, the adhesion to the base is often too weak, despite the coating itself being extremely durable and hard. In this article, a theoretical ways to improve the process of coating are presented. The process itself is described, the achievable parameters are defined and the possible improvements are stated. The research made for the purpose of this article will be further exploited to design a process allowing creating the coating for testing of the best possible characteristics.
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autor
  • Technical University of Wroclaw, Department of Mechanical Engineering Wyspiańskiego Street 27, 50-370 Wroclaw, Poland tel.: +48 71 3477918, fax: +48 71 3477918
  • Technical University of Wroclaw, Department of Mechanical Engineering Wyspiańskiego Street 27, 50-370 Wroclaw, Poland tel.: +48 71 3477918, fax: +48 71 3477918
  • Technical University of Wroclaw, Department of Mechanical Engineering Wyspiańskiego Street 27, 50-370 Wroclaw, Poland tel.: +48 71 3477918, fax: +48 71 3477918
autor
  • Technical University of Wroclaw, Department of Mechanical Engineering Wyspiańskiego Street 27, 50-370 Wroclaw, Poland tel.: +48 71 3477918, fax: +48 71 3477918
autor
  • Technical University of Wroclaw, Department of Mechanical Engineering Wyspiańskiego Street 27, 50-370 Wroclaw, Poland tel.: +48 71 3477918, fax: +48 71 3477918
autor
  • Technical University of Wroclaw, Department of Mechanical Engineering Wyspiańskiego Street 27, 50-370 Wroclaw, Poland tel.: +48 71 3477918, fax: +48 71 3477918
Bibliografia
  • [1] Bahadur, S., Effect of surface coatings and treatments on wear, Scranton, 1993.
  • [2] Burakowski, T., Wierzchoń, T., Surface engineering of metals: principles, equipment, technologies, Library of Congress Cataloging, 1999.
  • [3] Caruta, B. M., Thin films and coatings – new research, Nova Science Publishers, Inc., 2005.
  • [4] Freund, L. B., Suresh, S., Thin film materials: stress, defect formation and surface evolution, Press syndicate of University of Cambridge, 2003.
  • [5] Holmberg, K., Matthew, A., Coating tribology –properties, mechanisms, techniques and applications in surface engineering, Elsevier B. V., 2009.
  • [6] Lakshminayaran, P. A., Nayak, N. S., Critical component wear in heavy duty engines, Library of Congress Cataloging, 2011.
  • [7] Lukaszowicz, K., Dobrzański, L. A., Sondor, J., Microstructure, Mechanical Properties and Corrosion Resistance of Nanocomposite Coatings Deposited by PVD Technology, 2011.
  • [8] Mang, T., Bobzin, K., Bartels, T., Industrial tribology – tribosystems, friction, wear and surface engineering, lubrication, Wiley-VCH, 2011.
  • [9] Mellor, B. G., Surface coatings for protection against wear, Woodhead Publishing in Materials, 2009.
  • [10] Moseler, M., Gumbsch, P., Casiraghi, C., Ferrari, A.C., Robertson, J., The Ultra smoothness of Diamond-like carbon surfaces, Science, pp. 1545-1548, 2005.
  • [11] Ozimina, D., Madej, M., Ocena właściwości jedno- i wielowarstwowych powłok DLC, Tribologia 2, pp. 119-135, 2010.
  • [12] Pauleau, Y., Barna, P. B., Protective coatings and thin films – synthesis, characterization and applications, NATO Advanced Research Workshops, 1996.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ac73409a-a23d-4946-b100-a8270e40a16b
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