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Tytuł artykułu

Research on integrated scheduling of equipment predictive maintenance and production decision based on physical modeling approach

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Equipment performance deteriorates continuously during the production process, which makes it difficult to achieve the expected effect of production decisions made in advance. Predictive maintenance and production decisions integrated scheduling aim to rationalise maintenance activities. It has been extensively researched. However, past studies have assumed that faults obey a specific probability distribution based on historical data. It is difficult to analyse equipment that is brand new into service or has poor historical failure data. Thus, in this paper, we construct a twin model of a device based on a physical modelling approach and tune it to ensure high fidelity of the model. Degradation curves were created based on equipment characteristics and developed maintenance activities.Develop an integrated scheduling model for predictive maintenance and production decisions with the goal of minimising maximum processing time. An improved genetic algorithm is used to solve the problem optimally. Finally, apply a practical scenario to verify the effectiveness of the proposed method.
Rocznik
Strony
art. no. 175409
Opis fizyczny
Bibliogr. 24 poz., rys., tab., wykr.
Twórcy
  • China Institute of FTZ Supply Chain, Shanghai MaritimeUniversity, China
autor
  • School ofLogistics Engineering, Shanghai Maritime University, China
autor
  • China Institute of FTZ Supply Chain, Shanghai MaritimeUniversity, China
autor
  • China Institute of FTZ Supply Chain, Shanghai MaritimeUniversity, China
autor
  • China Institute of FTZ Supply Chain, Shanghai MaritimeUniversity, China
Bibliografia
  • 1. Aghezzaf EH,Jamali MA,Ait-Kadi D. An integrated production and preventive maintenance planning model.European Journal of Operational Research.2007;181(2):679-685.https://doi.org/10.1016/j.ejor.2006.06.032
  • 2. Aivaliotis P,Arkouli Z,Georgoulias K et al.Degradation curves integration in physics-based models:Towards the predictive maintenance of industrial robots.Robotics and Computer-Integrated Manufacturing.2021;71. https://doi.org/10.1016/j.rcim.2021.102177
  • 3. Chen YR, Guan ZL, Wang C et al.Bi-objective optimization of identical parallel machine scheduling with flexible maintenance and job release times.International Journal of Industrial Engineering Computations.2022;13(4):457-472. https://doi.org/10.5267/j.ijiec.2022.8.003
  • 4. Georgoulas G,Loutas T,Stylios CD et al.Bearing fault detection based on hybrid ensemble detector and empirical mode decomposition.Mechanical Systems and Signal Processing.2013;41(1-2):510-525.https://doi.org/10.1016/j.ymssp.2013.02.020
  • 5. Ghaleb M,Taghipour S,Zolfagharinia H.Real-time integrated production-scheduling and maintenance-planning in a flexible job shop with machine deterioration and condition -based maintenance.Journal of Manufacturing Systems.2021;61:423-449.https://doi.org/10.1016/j.jmsy.2021.09.018
  • 6. Jiang B,Ma YJ,Chen LJ,Huang BD,Huang YY and Guan L.A Review on Intelligent Scheduling and Optimization for Flexible Job Shop.Automation and Systems.2023;21(10):3127-50.https://doi.org/10.1007/s12555-023-0578-1
  • 7. Kung LC,Liao ZY.Optimization for a Joint Predictive Maintenance and Job Scheduling Problem With Endogenous Yield Rates.Ieee Transactions on Automation Science and Engineering.2022;19(3):1555-1566.https://doi.org/10.1109/tase.2022.3173822
  • 8. Ladj A,Tayeb FBS,Varnier C.Hybrid of metaheuristic approaches and fuzzy logic for the integrated flowshop scheduling with predictive maintenance problem under uncertainties. European Journal of Industrial Engineering.2021;15(5):675-710.https://doi.org/10.1504/ejie.2021.117325
  • 9. Liu QM,Dong M,Chen FF et al.Single-machine-based joint optimization of predictive maintenance planning and production scheduling. Robotics and Computer-Integrated Manufacturing.2019;55:173-182.https://doi.org/10.1016/j.rcim.2018.09.007
  • 10. Lu ZQ,Cui WW,Han XL.Integrated production and preventive maintenance scheduling for a single machine with failure uncertainty.Computers & Industrial Engineering.2015; 80:236-244.https://doi.org/10.1016/j.cie.2014.12.017
  • 11. Mirabedini SN,Iranmanesh H.A scheduling model for serial jobs on parallel machines with different preventive maintenance (PM).International Journal of Advanced Manufacturing Technology.2014; 70(9-12): 1579-1589. https://doi.org/10.1007/s00170-013-5348-4
  • 12. Najid NM,Alaoui-Selsouli M,Mohafid A.An integrated production and maintenance planning model with time windows and shortage cost.International Journal of Production Research.2011;49(8):2265-2283.https://doi.org/10.1080/00207541003620386
  • 13. Nourelfath M.Service level robustness in stochastic production planning under random machine breakdowns.European Journal of Operational Research.2011;212(1):81-88.https://doi.org/10.1016/j.ejor.2011.01.032
  • 14. Nourelfath M,Chatelet E.Integrating production, inventory and maintenance planning for a parallel system with dependent components.Reliability Engineering & System Safety. 2012;101:59-66.https://doi.org/10.1016/j.ress.2012.02.001
  • 15. Nourelfath M, Yalaoui F.Integrated load distribution and production planning in series-parallel multi-state systems with failure rate depending on load. Reliability Engineering & System Safety.2012;106:138-145.https://doi.org/10.1016/j.ress.2012.06.006
  • 16. Pan ES,Liao WZ,Xi LF.A joint model of production scheduling and predictive maintenance for minimizing job tardiness.International Journal of Advanced Manufacturing Technology.2012;60(9-12):1049-1061.https://doi.org/10.1007/s00170-011-3652-4
  • 17. Paprocka I,Kempa WM,Skolud B.Predictive maintenance scheduling with reliability characteristics depending on the phase of themachine life cycle.Engineering Optimization.2021;53(1):165-183.https://doi.org/10.1080/0305215x.2020.1714041
  • 18. Paprocka I,Krenczyk D,Burduk A.The Method of Production Scheduling with Uncertainties Using the Ants Colony Optimisation.Applied Sciences-Basel.2021;11(1).https://doi.org/10.3390/app11010171
  • 19. Qiao G,Weiss BA.Advancing Measurement Science to Assess Monitoring,Diagnostics, and Prognostics for Manufacturing Robotics.Int J Progn Health Manag.2016;7(Spec Iss on Smart Manufacturing PHM), https://doi.org/10.36001/ijphm.2016.v7i3.2410
  • 20. Wang CY,Li XY,Gao YP.A Novel Collaborative Evolutionary Algorithm with Two-Population for Multi-Objective Flexible Job Shop Scheduling.Cmes-Computer Modeling in Engineering & Sciences.https://doi.org/10.32604/cmes.2023.028098
  • 21. Yildirim MB,Nezami FG.Integrated maintenance and production planning with energy consumption and minimal repair.InternationalJournal of Advanced Manufacturing Technology.2014;74(9-12):1419-1430.https://doi.org/10.1007/s00170-014-5834-3
  • 22. Zahedi Z,Salim A,Yusriski R et al.Optimization of an integrated batch production and maintenance scheduling on flow shop with two machines.International Journal of Industrial Engineering Computations.2019;10(2):225-238.https://doi.org/10.5267/j.ijiec.2018.7.001
  • 23. Zhang WY,Gan J, Hou QY.Joint decision of condition-based maintenance and production scheduling for multi-component systems.Proceedings of the Institution of Mechanical Engineers Part B-Journal of Engineering Manufacture.2022;236(6-7):726-740.https://doi.org/10.1177/09544054211043759
  • 24. Zhou XJ,Lu BA.Preventive maintenance scheduling for serial multi-station manufacturing systems with interaction between station reliability and product quality.Computers & Industrial Engineering.2018;122:283-291.https://doi.org/10.1016/j.cie.2018.06.009
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ac172d1f-3ebe-4a47-aecb-187787c80a96
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