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Evaluation of effect of machining parameters on surface roughness in drilling of glass fiber reinforced polymer (GFRP) composite material with different drill bits

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In the present study, the arithmetical mean roughness (Ra) values obtained as a result of drilling glass fiber reinforced polymer (GFRP) composite material produced in fiber orientation angles (0º/90º) with different drill bits in a 5-axis CNC controlled vertical machining center, were analyzed. The experimental design was applied with the Taguchi method. The drilling experiments were performed using Minitab 19 software according to the Taguchi L18 orthogonal array. The test results were evaluated based on the signal-to-noise (S/N) ratio. Two different drill bits (HSS and carbide), three different spindle speeds (750, 1000, 1500 rpm) and three different feed rates (0.05, 0.10, 0.15 mm/rev) were selected as the control factors. The effect levels of the control factors on Ra were found by applying analysis of variance (ANOVA). A confidence level of 95.62% was obtained with ANOVA analysis. The lowest Ra value was 1.279 μm at the spindle speed of 1500 rpm and the feed rate of 0.05 mm/rev using a carbide drill bit. The drill bit type was obtained as the parameter with the highest effect with a rate of 61.33%.
Rocznik
Strony
87--91
Opis fizyczny
Bibliogr. 21 poz., rys., tab.
Twórcy
  • Bolu Abant İzzet Baysal University, Gerede Vocational School, Machinery and Metal Technology Department, 14900 Bolu, Turkey
Bibliografia
  • [1] Kalita K., Ghadai R.K., Bansod A., Sensitivity analysis of GFRP composite drilling parameters and genetic algorithm-based optimisation, International Journal of Applied Metaheuristic Computing 2022, 13(1), 1-17.
  • [2] Kalita K. et al., Free vibration analysis of laminated composites by a nine node isoparametric plate bending element, Advanced Composites Letters 2016, 25(5), 108-116.
  • [3] Nayak B.B. et al., Parametric optimization in drilling of GFRP composites using desirability function integrated simulated annealing approach, Materials Today: Proceedings 2021, 44, 1983-1987.
  • [4] Palanikumar K., Prakash S., Shanmugam K., Evaluation of delamination in drilling GFRP composites, Materials Manufacturing Processes 2008, 23(8), 858-864.
  • [5] Tsao C., Hocheng H., Chen Y., Delamination reduction in drilling composite materials by active backup force, CIRP Annals 2012, 61(1), 91-94.
  • [6] Abrao A. et al., The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite, Materials Design 2008, 29(2), 508-513.
  • [7] Kumar D., Singh K., Zitoune R., Experimental investigation of delamination and surface roughness in the drilling of GFRP composite material with different drills, Advanced Manufacturing: Polymer Composites Science 2016, 2(2), 47-56.
  • [8] Dobes J. et al., Effect of mechanical vibration on Ra, Rq, Rz, and Rt roughness parameters, The International Journal of Advanced Manufacturing Technology 2017, 92(1), 393-406.
  • [9] Karataş M.A., Gökkaya H., A review on machinability of carbon fiber reinforced polymer (CFRP) and glass fiber reinforced polymer (GFRP) composite materials, Defence Technology 2018, 14(4), 318-326.
  • [10] Karatas M.A., Gokkaya H., Nalbant M., Optimization of machining parameters for abrasive water jet drilling of carbon fiber-reinforced polymer composite material using Taguchi method, Aircraft Engineering Aerospace Technology 2019, 92(2), 128-138.
  • [11] Karataş M.A., Motorcu A.R., Gökkaya H., Optimization of machining parameters for kerf angle and roundness error in abrasive water jet drilling of CFRP composites with different fiber orientation angles, Journal of the Brazilian Society of Mechanical Sciences Engineering 2020, 42(4), 1-27.
  • [12] Karataş M.A., Motorcu A.R., Gökkaya H., Study on delamination factor and surface roughness in abrasive water jet drilling of carbon fiber-reinforced polymer composites with different fiber orientation angles, Journal of the Brazilian Society of Mechanical Sciences Engineering 2021, 43(1), 1-29.
  • [13] Nekrasov S. et al., Research on the manufacture and strength of the innovative joint of FRP machine parts, Journal of Manufacturing Processes 2021, 72, 338-349.
  • [14] Altin Karataş M., Investigation of friction performance and surface integrity of aramid fiber‐reinforced polymer matrix composite, Polymer Composites 2021, 42(12), 6349-6361.
  • [15] Akıncıoğlu S., Investigation of effect of abrasive water jet (AWJ) machining parameters on aramid fiber-reinforced polymer (AFRP) composite materials, Aircraft Engineering Aerospace Technology 2021.
  • [16] El-Sonbaty I., Khashaba U., Machaly T., Factors affecting the machinability of GFR/epoxy composites, Composite Structures 2004, 63(3-4), 329-338.
  • [17] Eneyew E.D., Ramulu M., Experimental study of Surface quality and damage when drilling unidirectional CFRP composites, Journal of Materials Research and Technology 2014, 3(4), 354-362.
  • [18] Durão L.M.P. et al., Drilling tool geometry evaluation for reinforced composite laminates, Composite Structures 2010, 92(7), 1545-1550.
  • [19] Miller J., Eneyew E.D., Ramulu M., Machining and drilling of carbon fiber reinforced plastic (CFRP) composites, SAMPE Journal 2013, 49(2), 36-47.
  • [20] Geier N., Szalay T., Optimisation of process parameters for the orbital and conventional drilling of uni-directional carbon fibre reinforced polymers (UD-CFRP), Measurement 2017, 110, 319-334.
  • [21] Heisel U., Pfeifroth T., Influence of point angle on drill hole quality and machining forces when drilling CFRP, Procedia CIRP 2012, 1, 471-476.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ab80b0a8-83a7-43ee-981e-1bf14df63efe
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