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Comparison Between Low-Carbon Steel and Galvanized Steel by Deep Drawing Under the Influence of Different Parameters

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Deep drawing is used to make a lot of different shapes. The purpose of this paper is to evaluate the thickness alteration behavior of deep-drawn cylindrical cups with dimensions (41.5 mm) and high (30 mm) under the influence of diverse factors such as the radius of the die’s (Rd = 9, 6.3 mm), velocity (v = 100, 300, 500 mm/min), thickness (to = 0.7, 0.5 mm), and the kind of metals used (L.c. steel and G. steel). ANSYS Workbench 21.0 software was used to implement the numerical simulation process, followed by constructing a cylindrical cup. The results reveal the highest thinning thickness (10.062% FEA, 15.626% EXP) in the curve area of the cup with low-carbon steel (to = 0.7 mm), while growth in punch speed and a decrease in the radius of the die results in higher thinning. The findings revealed a good agreement between experimental and numerical work, with the highest discrepancy being 5%. The galvanized steel metal demonstrated superiority in the cup’s curve region, where the thinning rate was less than 2.35% compared to the low-carbon steel. Working with smaller radii makes the cup break while working with larger radii makes it wrinkle more. So, intermediate radii, which are four to ten times the width of the piece, need to be worked.
Wydawca
Rocznik
Tom
Strony
163--170
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
  • Department of Production Engineering and Metallurgy University of Technology, Iraq
  • Department of Production Engineering and Metallurgy University of Technology, Iraq
  • Department of Production Engineering and Metallurgy University of Technology, Iraq
Bibliografia
  • [1] P. Arora. D. Tyagi. “A Survey on Formability of Material and Effects during Deep Drawing Process.” International Journal of Engineering Research in Current Trends. vol. 3. no. 4. pp. 55-58. 2021.
  • [2] G. Ramesh. G. Chandra. M. Reddy. “Analysis of Optimization of Blank Holding Force In Deep Drawing By Using LS DYNA.” IJERA. vol. 3. no. 4. pp. 1975-1995. 2013.
  • [3] Y.N. Dhulugade. P.N. Gore. “Design and development of sheet metal draw component using CAE technology.” International Journal of Emerging Technology and Advanced Engineering. vol. 3. no. 3. pp. 30-39. 2013.
  • [4] M. Kadkhodayana. E. Afshin. “Thinning behavior of laminated sheets metal in warm deep-drawing process under various grain sizes.” MATEC Web of Conferences 80, pp. 1-8. 2016. doi: 10.1051/matecconf/20168015001.
  • [5] P. Różyło. Ł, Wójcik. “FEM and Experimental Based Analysis of the Stamping Process of Aluminum Alloy,” Advances in Science and Technology Research Journal. vol. 11, no. 3, pp. 94-101. 2017. doi:10.12913/22998624/70691.
  • [6] W.K. Jawad. A.S. Jaafar. “The influence of punch profile radius on the deep-drawing process in case of a low carbon steel cylindrical cup.” Engineering and Technology Journal. vol. 36 no. A. pp. 1048-9401. 2018.
  • [7] M. Kardan. A, Parvizi. A. Askari. “Experimental and finite element results for optimization of punch force and thickness distribution in the deep drawing process.” Arabian Journal for Science and Engineering 43. pp. 1165-1175. 2018.
  • [8] D. Kumaravel. K. Venkatesh. “Reduction of Wrinkling Defect in Deep Drawing Process”. Advances in Manufacturing Processes: Select Proceedings of ICEM. Springer Singapore. 2019.
  • [9] A.I. Mohammed. “Analysis of Forming Complex Cup by Drawing Process.” Materials Science and Engineering. 881. 2020.
  • [10] J. Jweeg. I. Mohammed. S Jabbar. “Investigation of Thickness Distribution Variation in Deep Drawing of Conical Steel Products”. Engineering and Technology Journal, vol. 39. no. 4. pp. 586-598. 2021.
  • [11] M. Ken-ichi. K. Soeda. A Shibata. “Effects of Variable Punch Speed and Blank Holder Force in Warm Superplastic Deep Drawing Process.” Metals. V11. 493. 2021.
  • [12] S. Hashemi. A. Roohi. “Minimizing spring-back and thinning in deep drawing process of St14 steel sheets.” International Journal on Interactive Design and Manufacturing (IJIDeM). vol. 16. no. 1 pp. 381-388. 2022.
  • [13] B. Jayabalu. G. Devairakkam. Prashanth. K. Scidarth. “Effect on the product finish in deep drawing process due to supremacy of punch force.” Journal of Physics: Conference Series. vol. 2272. no. 1. IOP Publishing. 2022.
  • [14] B. Anand. R. Golden. R. Nimal. R. Mahendran. R, Sabarish “Experimental validation of IS2062 deep drawing component.” Materials Today: Proceedings. 2023.
  • [15] B. Vijayamohan. Gideon, Devairakkam. S. Babu, K. Scidarth. “Effect on deep drawing due to change in sheet metal thickness.” AIP Conference Proceedings. vol. 2813. no. 1. AIP Publishing. 2023.
  • [16] R. Wójcik, “FEM and Experimental Based Analysis of the Stamping Process of Aluminum Alloy,” Advances in Science and Technology Research Journal. vol. 11, no. 3 pp. 94-101, 2017. doi:10.12913/22998624/70691.
  • [17] A. Mohammed. W. Jawad. “Experimental and theoretical investigations of octagonal shapes using multi-stage deep drawing process.” AIP Conference Proceedings. vol. 2977. no. 1. AIP Publishing. 2023. https://doi.org/10.1063/5.0182292.
  • [18] S. Alexander, Š.P. Brusilová and G. Zuzana. “Simulation Process Deep Drawing of Tailor Welded Blanks DP600 and BH220 Materials in Tool With Elastic Blankholder”. Strojnícky časopis – Journal of Mechanical Engineering. vol. 68. no. 1. pp. 95-102. 2018. https://doi.org/10.2478/scjme-2018-0010.
  • [19] N. Martin. M. Václav. Štefan. “Determination of the Coefficient of Friction Under Cold Tube Drawing Using FEM Simulation and Drawing Force Measurement.” Research Papers Faculty of Materials Science and Technology Slovak University of Technology. vol. 26. no. 42. pp. 29-34. 2018. https://doi.org/10.2478/rput-2018-0003.
  • [20] N. Vasile. B.GM. Silvia. “EFG Method Used in Deep Drawing Numerical Simulation.” International Conference Knowledge-Based Organization. vol. 26. no. 3. pp. 136-143. 2020. https://doi.org/10.2478/kbo-2020-0128.
  • [21] N. Eugen-Vlad. “Simulating Water Flow Through a Hydraulic Channel Using Ansys.” Bulletin of the Polytechnic Institute of Iași. Machine constructions Section. vol. 68. no. 4. pp. 41-46. 2022. https://doi.org/10.2478/bipcm-2022-0034.
  • [22] A. Bedan. A. Shabeeb. H. Hussein. “Improve Single Point Incremental Forming Process Performance Using Primary Stretching Forming Process”. Advances in Science and Technology Research Journal. vol. 17. no. 5. pp. 260-268. 2023. https://doi.org/10.12913/22998624/172907.
  • [23] Abdullah, Mostafa A., T.F. Abbas, “Numerical Developing the Internet of Things To Remotely Monitor the Performance of a Three Dimensions Printer for Free-Form Surface,” J. Eng. Sci. Technol., vol. 18, no. 6, pp. 2809-2822, 2023. DOI:10.18517/ijaseit.14.2.19863.
  • [24] Ghazi, S.K., Abdullah, M.A. and Abdulridha, H.H. 2025. Investigating the Impact of EDM Parameters on Surface Roughness and Electrode Wear Rate in 7024 Aluminum Alloy. Engineering, Technology & Applied Science Research. 15, 1 (Feb. 2025), pp. 19401-19407. https://doi.org/10.48084/etasr.9252.
  • [25] Abdullah, M.A., Ahmed, B.A. and Ghazi, S.K. 2024. Enhancing of Material Removal Rate and Surface Roughness in Wire EDM Process using Grey Relational Analysis. Engineering, Technology & Applied Science Research. 14, 5 (Oct. 2024), pp. 17422-17427. https://doi.org/10.48084/etasr.8450.
  • [26] H. Kim. Ji H. Sung. R. Sivakumar. T. Altan. “Evaluation of stamping lubricants using the deep drawing test.” International Journal of Machine Tools & Manufacture. vol. 47. pp. 2120-2132. 2007.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki i promocja sportu (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ab06378c-1d77-4d84-9d8c-d69d48af4616
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