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Tytuł artykułu

Advancements in lithium-ion battery recycling technologies: Exploring module-scale crushing and air separation techniques

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The rapid expansion of electric vehicles (EVs) and renewable energy storage systems has driven a surge in the demand for lithium-ion batteries (LIBs), creating an urgent need for efficient and sustainable recycling technologies. As LIBs reach their end-of-life, the recovery of key materials, such as electrodes, separators, cell pouches, and plastics, is critical for both environmental protection and resource conservation. This study presents a novel zig-zag air separation technique, integrated with module-scale crushing, to optimize the recycling of crushed LIB modules. By fine-tuning particle size and airflow rates, the method effectively separates components larger than 2 mm, achieving recovery rates exceeding 95% for electrodes and cell pouches, and over 97% for plastics larger than 3.35 mm. The variability in plastic recovery highlights the necessity of precise particle size control. This approach not only enhances recycling efficiency but also reduces contamination risks and minimizes the burden on downstream processing steps. The findings demonstrate the potential of this technique as a scalable and sustainable solution to address the challenges of LIB recycling, offering a pathway to greater material circularity and reduced environmental impact.
Rocznik
Strony
art. no. 199782
Opis fizyczny
Bibliogr. 19 poz., fot., tab., wykr.
Twórcy
autor
  • The Resources Utilization Division, Korea Institute of Geoscience and Mineral Resources (KIGAM), 124 Gwahak-ro, Yuseong-gu, Daejeon 34132, Republic of Korea
  • The Resources Utilization Division, Korea Institute of Geoscience and Mineral Resources (KIGAM), 124 Gwahak-ro, Yuseong-gu, Daejeon 34132, Republic of Korea
  • Resource Engineering, University of Science and Technology, 124 Gwahak-ro, Yuseong-gu, Daejeon 34132, Republic of Korea
autor
  • The Resources Utilization Division, Korea Institute of Geoscience and Mineral Resources (KIGAM), 124 Gwahak-ro, Yuseong-gu, Daejeon 34132, Republic of Korea
  • Resource Engineering, University of Science and Technology, 124 Gwahak-ro, Yuseong-gu, Daejeon 34132, Republic of Korea
autor
  • The Resources Utilization Division, Korea Institute of Geoscience and Mineral Resources (KIGAM), 124 Gwahak-ro, Yuseong-gu, Daejeon 34132, Republic of Korea
  • Resource Engineering, University of Science and Technology, 124 Gwahak-ro, Yuseong-gu, Daejeon 34132, Republic of Korea
Bibliografia
  • CHANGES, A., POSPIECH, B., 2013. A brief review on hydrometallurgical technologies for recycling spent lithium-ion batteries. Journal of Chemical Technology & Biotechnology, 88, 1191–1199.
  • CHEN, M., MA, X., CHEN, B., ARSENAULT, R., KARLSON, P., SIMON, N., WANG, Y., 2019. Recycling end-of-life electric vehicle lithium-ion batteries. Joule, 3, 2622–2646.
  • DUNN, J.B., GAINES, L., SULLIVAN, J., WANG, M., 2012. Impact of recycling on cradle-to-gate energy consumption and greenhouse gas emissions of automotive lithium-ion batteries. Environmental Science & Technology, 46, 12704–12710.
  • FAN, E., LI, L., WANG, Z., LIN, J., HUANG, Y., YAO, Y., CHEN, R., WU, F., 2020. Sustainable recycling technology for Li-ion batteries and beyond: challenges and future prospects, 120, 7020–7063.
  • GAINES, L., 2014. The future of automotive lithium-ion battery recycling: charting a sustainable course. Sustainable Materials and Technologies. 1–2, 2–7.
  • GEORGI-MASCHLER, T., FRIEDRICH, B., WEYHE, R., HEEGN, H., RUTZ, M., 2012. Development of a recycling process for Li-ion batteries. Journal of Power Sources, 207, 173–182.
  • GRATZ, E., SA, E., APELIAN, D., WANG, Y., 2014. A closed loop process for recycling spent lithium ion batteries, Journal of Power Sources, 262, 255–262.
  • HE, B., ZHENG, H., TANG, K., XI, P., LI, M., WEI, L., GUAN, Q., 2024. A comprehensive review of lithium-ion battery (LiB) recycling technologies and industrial market trend insights, Recycling, 9, 9.
  • HEELAN, J., GRATZ, E., ZHENG, Z., WANG, Q., CHEN, M., APELIAN, D., WANG, Y., 2016. Current and prospective Li-ion battery recycling and recovery processes. JOM, 68, 2632–2638.
  • LI, L., Ge, J., WU, F., CHEN, R., CHEN, S., WU, B., 2010. Recovery of cobalt and lithium from spent lithium ion batteries using organic citric acid as leachant. Journal of Hazardous Materials, 176, 288–293.
  • MAKUZA, B., TIAN, Q., GUO, X., CHATTOPADHYAY, K., YU, D., 2021. Pyrometallurgical options for recycling spent lithium-ion batteries: a comprehensive review, Journal of Power Sources, 491, 229622.
  • PINEGAR, H., SMITH, Y.R., 2019. End-of-life lithium-ion battery component mechanical liberation and separation. JOM. 71, 4447–4456.
  • RENIER, O., PELLINI, A., SPOOREN, J., 2023. Advances in separation of graphite from lithium iron phosphate from endof-life batteries shredded fine fraction using simple froth flotation. Batteries, 9, 589.
  • VELAZQUEZ-MARTINEZ, O., VALIO, J., SANTASALO-AARNIO, A., REUTER, M., SERNA-GUERRERO, R., 2019. A critical review of lithium-ion battery recycling processes from a circular economy perspective, Batteries, 5, 68.
  • WAGNER-WENZ, R., ZUILICHEN, A.-J., Göllner-Völker, L., Berberich, K., Weidenkaff, A., & Schebek, L. 2023. Recycling routes of lithium-ion batteries: A critical review of the development status, the process performance, and lifecycle environmental impacts. MRS Energy & Sustainability, 10, 1–34.
  • WANG, X., GAUSTAD, G., BABBITT, C.W., RICHA, K., 2014. Economic of scale for future lithium-ion battery recycling infrastructure. Resources, Conservation and Recycling, 83, 53–62.
  • XU, J., THOMAS, H.R., FRANCIS, R.W., LUM, K.R., WANG, J., LIANG, B., 2008. A review of processes and technologies for the recycling of lithium-ion secondary batteries. Journal of Power Sources, 177, 512–527.
  • YAN, S.-X., JIANG, Y.-Z., CHEN, X.-P., YUAN, L., MIN, T.-T., CAO, Y., PENG, W.-L., ZHOU, T., 2023. Engineering classification recycling of spent lithium-ion batteries through pretreatment: a comprehensive review from laboratory to scale-up application. Rare Metals, 43, 915–941.
  • ZHANG, X., Li, L., FAN, E., XUE, Q., BIAN, Y., WU, F., CHEN, R., 2018. Toward sustainable and systematic recycling of spent rechargeable batteries, Chemical Society Reviews, 47, 7239–7302.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-aa773ba7-ce9d-4405-8af0-3ee870f45cb5
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