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Influence of cutting parameters on the performance of plough during hard rock cutting in coal mining

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Coal ploughs have proved very successful on many faces in various parts of the world. Recently, there has been a general tendency in longwall working to increase the speed at which the machine progresses along the coal face. An increase in production rate demands enhances either due to depth of penetration or cutting speed. This, in turn, results in increasing power demand and also the force acting on an individual pick. To get maximum efficiency from a cutting machine, a number of parameters need to be investigated. The first and foremost thing of interest is naturally the pick geometry. The cutting force can be expected to depend mainly on the rack angle and clearance angle of the tool. The second parameter is the cutting depth, which when enhanced, increases the rate of advancement and, at the same time, results in enhanced cutting force. This results in large power demand and increases wear of picks. Thirdly, cutting speed, in which higher cutting speed will increase the production rate but at the same time is expected to enhance the power demand and the cutting force. This paper aims at investigating the cutting efficiency of the plough by simulating the coal cutting operation in the laboratory. The effect of three main parameters like pick geometry, cutting depth, and cutting speed, on cutting efficiency have been studied in detail. The cutting force elevates at a faster rate with an increase in depth at higher speeds. The percentage increase in force is nearly 20% for a speed increase of 20%.
Rocznik
Strony
185--194
Opis fizyczny
Bibliogr. 22 poz.
Twórcy
  • Department of Mining Engineering, Indian Institute of Technology Kharagpur, West Bengal, 721302, India
  • Department of Mining Engineering, Indian Institute of Technology Kharagpur, West Bengal, 721302, India
  • Department of Mining Engineering, Indian Institute of Technology Kharagpur, West Bengal, 721302, India
  • Department of Mechanical Engineering, Kongu Engineering College, Tamil Nadu, 638060, India
Bibliografia
  • [1] Goktan RM. Effect of cutter pick rake angle on the failure pattern of high-strength rocks. Min Sci Technol 1990 Nov 1; 11(3):281-5. https://doi.org/10.1016/0167-9031(90)90981-W.
  • [2] Langham-Williams J, Hagan P. An assessment of the correlation between the strength and cuttability of rock. In: Proceedings of 14th underground coal operators' conference. University of Wollongong; 2014.
  • [3] Suprun MV, Kushch VI, Zakora AP, Bogdanov RK. Assessment of wear resistance of a core drilling bit with Hybridite reinforcing inserts. J Superhard Mater 2015 Nov;37(6):431-7. https://doi.org/10.3103/S106345761506009X.
  • [4] Roxborough FF, Sen GC. Breaking coal and rock. In: Martin CH, editor. Australian coal mining practice, Australas. Inst. Min. Metall.; 1986;8:130-47.
  • [5] Kolodnits’kyi VM, Bagirov OE. On the structure formation of diamond-containing composites used in drilling and stoneworking tools (A review). J Superhard Mater 2017 Jan;39(1): 1-7. https://doi.org/10.3103/S1063457617010014.
  • [6] Palaniappan SK, Pal SK, Dikshit MP. A study on rock cutting forces and wear mechanisms of coated picks by lab-scale linear cutting machine. In: International symposium on mine planning & equipment selection. Cham: Springer; 2019 Dec 2. p. 467-75. https://doi.org/10.1007/978-3-030-33954-8_53.
  • [7] Li XS, Boland JN, Guo H. A comparison of wear and cutting performance between diamond composite and tungsten carbide tools. Ind Diam Rev 2008;1:51-4.
  • [8] Novikov NV, Maystrenko AL, Prokopiv NV. The formation of diamond-hardmetal granules for the use in rock cutting tools. J Superhard Mater 2012 Feb;34(1):63-70. https://doi.org/10.3103/S106345761201008X.
  • [9] Bao RH, Zhang LC, Yao QY, Lunn J. Estimating the peak indentation force of the edge chipping of rocks using single point-attack pick. Rock Mech Rock Eng 2011 May;44(3): 339-47. https://doi.org/10.1007/s00603-010-0133-2.
  • [10] Lisovsky AF. Role of materials science in increasing the efficiency of a rock-crushing tool equipped with WCeCo cemented carbide inserts: a review. J Superhard Mater 2020 Jul;42(4):203-22. https://doi.org/10.3103/S106345762004005X.
  • [11] Uhlmann E, Koenig J. CVD diamond coatings on geometrically complex cutting tools. CIRP annals 2009 Jan 1;58(1): 65-8. https://doi.org/10.1016/j.cirp.2009.03.063.
  • [12] Moganapriya C, Rajasekar R, Ponappa K, Karthick R, Perundurai RV, Kumar PS, et al. Tribomechanical behavior of TiCN/TiAlN/WC-C multilayer film on cutting tool inserts for machining. Mater Test 2017 Jul 14;59(7-8):703-7. https://doi.org/10.3139/120.111060.
  • [13] Chinnasamy M, Rathanasamy R, Kannayiram P, Palaniappan SK, Pal SK, Somasundaram M, et al. Experimental investigation on the effect of multilayer TiCN/ TiAlN/WC-C coating on the tribological behaviour of tool inserts for machining applications. Int J Mater Eng Innovat 2019;10(3):186-202. https://doi.org/10.1504/IJMATEI.2019. 101963.
  • [14] Copur H, Bilgin N, Balci C, Tumac D, Avunduk E. Effects of different cutting patterns and experimental conditions on the performance of a conical drag tool. Rock Mech Rock Eng 2017 Jun;50(6):1585-609. https://doi.org/10.1007/s00603-017-1172-8.
  • [15] Moseley SG, Bohn KP, Goedickemeier M. Core drilling in reinforced concrete using polycrystalline diamond (PCD) cutters: wear and fracture mechanisms. Int J Refract Metals Hard Mater 2009 Mar 1;27(2):394-402. https://doi.org/ 10.1016/j.ijrmhm.2008.11.014.
  • [16] Kim E, Rostami J, Swope C. Full scale linear cutting experiment to examine conical bit rotation. J Min Sci 2013 March 2;48: 882-95. https://doi.org/10.1134/S1062739148050139.
  • [17] Plis MN, Wingquist CF, Roepke WW. Preliminary evaluation of the relationship of bit wear to cutting distance, forces, and dust using selected commercial and experimental coal-and rock-cutting tools. US Department of the Interior, Bureau of Mines; 1988.
  • [18] Seidle JP, Jeansonne MW, Erickson DJ. Application of matchstick geometry to stress dependent permeability in coals. In: SPE rocky mountain regional meeting 1992 May 18. OnePetro. https://doi.org/10.2118/24361-MS.
  • [19] O'Dogherty MJ, Burney AC. A laboratory study of the effect of cutting speed on the performance of two coal cutter picks. Colliery Eng (Scrant Pa) 1963 Mar;40(468):51-4.
  • [20] Hurt KG, MacAndrew KM. Cutting efficiency and life of rock-cutting picks. Min Sci Technol 1985 Apr 1;2(2):139-51. https://doi.org/10.1016/S0167-9031(85)90357-3.
  • [21] Balci C, Tumaç D. Investigation into the effects of different rocks on rock cuttability by a V-type disc cutter. Tunn Undergr Space Technol 2012 Jul 1;30:183-93. https://doi.org/10.1016/j.tust.2012.02.018.
  • [22] Balci C, Demircin MA, Copur H, Tuncdemir H. Estimation of optimum specific energy based on rock properties for assessment of road header performance (567BK). J S Afr Inst Min Metall 2004 Dec 1;104(11):633-41.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-a9f35612-f0a3-4c63-a026-5177d89fd5f9
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