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Froth flotation is widely used for concentration of base metal sulphide minerals in complex ores. One of the major challenges faced by flotation of these ores is selection of the type of flotation reagents. In this study, the D-optimal experimental design method was applied to determine the optimum conditions for flotation of copper and molybdenum in the rougher flotation circuit of the Sungun copper concentrator plant. The investigated parameters included types and dosages of collectors and frothers, diesel dosage and feed size distribution. The main effects on copper and molybdenum recoveries and grades were evaluated. Results of optimization showed that the highest possible grade and recovery were obtained for Z11 as a primary collector (20 g/Mg), R407 as a first promoter collector (20 g/Mg), X231 as a second promoter collector (7 g/Mg), A65 (15 g/Mg) and Pine oil as frothers (5 g/Mg), 20 g/Mg of diesel dosage, and d80 of feed size was equal to 80 μm. The analysis of variance showed that the primary promoter collector was the most significant parameter affecting the recovery of Cu, while diesel dosage and d80 were the most significant parameters influencing the Mo recovery.
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Tom
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252--267
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
autor
- Department of Mining & Metallurgical Engineering, Amirkabir University of Technology, Tehran, Iran
autor
- Department of Mining & Metallurgical Engineering, Amirkabir University of Technology, Tehran, Iran
autor
- Department of Mineral Processing, Engineering Faculty, Shahid Bahonar University, Kerman, Iran
autor
- Department of Mineral Processing, Engineering Faculty, Shahid Bahonar University, Kerman, Iran
Bibliografia
- ABALI, Y., COPUR, M., YAVUZ, M., 2006. Determination of the optimum conditions for dissolution of magnesite with H2SO4 solutions, Indian Journal of Chemical Technology, Vol.13, pp. 391-397.
- BULATOVIC S.M., 2007. Handbook of flotation reagents chemistry, theory and practice: flotation of sulfide ores. Elsevier Science & Technology.
- GOPALSAMY, B.A., MONDAL, B., GHOSH, S., 2009. Taguchi method and ANOVA: An approach for process parameters optimization of hard machining while machining hardened steel, Journal of scientific and Industrial Research, Vol. 68, pp. 686-695
- GUY, H. H., JIA, R., 2000. An improved class of flotation frothers, Int. J. Miner. Process, vol. 58, pp. 35–43.
- HAGHI, H., GHADYANI, A., BIRANVAND, B., SHAFEI, S.Z., 2009. Optimization of Apatite flotation using Taguchi method, 7th industrial Minerals Symposium and Exhibition, 25-27 February, Turkey.
- HAIDER, M.A., PAKSHIRAJAN, K.K. 2007. Screening and optimization of media constituents for enhancing lipolytic by a soil microoraganism using statically designed experiments. Appl Biochem Biotech, 141: 377−390.
- HARVEY, P.A., NGUYEN, A.V., JAMESON, G.J., EVANS, G.M., 2005. Influence of sodium dodecyl sulphate and Dowfroth frothers on froth stability, Minerals Engineering, vol. 18, pp. 311–315.
- IIYAS, S., BHATTI, H.N., BHATTI, I.A., SHEIKH, M.A., and GHAURI, M.A., 2010. Bioleaching of metal ions from low grade sulphide ore: Process optimization by using orthogonal experimental array design, African Journal of Biotechnology, Vol. 9(19), pp. 2801-2810.
- KAMARUDDIN, S., KHAN, Z.A., WAN, K.S., 2004. The use of the Taguchi method in determining the optimum plastic injection moulding parameters for the production of a consumer product, Jurnal Mekanikal, Bil.18, pp. 98-110.
- Malysa, K., Barzyk, W., Pomianowski, A., 1981. Influence of frothers on floatability. I. Flotation of single minerals (Quartz and synthetic chalcocite), International Journal of Mineral processing, vol. 8, pp. 329-343.
- MUTEKI K., MACGREGOR J. F., and UEDA T., 2007. Mixture designs and models for the simultaneous selection of ingredients and their ratios, Chemometrics and Intelligent Laboratory Systems, vol. 86, 1, pp. 17–25.
- LASKOWSKI, J. S., TLHONE, T., WILLIAMS, P., DING, K., 2003. Fundamental properties of the polyoxypropylene alkyl ether flotation frothers, Int. J. Miner. Process, vol. 72, pp. 289– 299.
- LIU, G.C., WANG. X.L., 2007, Optimization of critical medium components using response surface methodology for biomass and extra cellular polysaccharide production by Agaricus blazei. Appl Microbiol Biotechnol, 74: 78−83.
- MELO, F. and LASKOWSKI, J. S, 2006. Fundamental properties of flotation frothers and their effect on flotation, Minerals Engineering, vol. 19, pp. 766–773.
- PRADYUMNA, K., NAIK, P, REDDY, S.R., VIBHUTI, N., 2005 Interpretation of interaction effects and optimization of reagent dosages for fine coal flotation, Int. J. Miner. Process. 75 83– 90.
- RAMA, R.S. and PADMANABHAN, G., 2012. Application of Taguchi methods and ANOVA in optimization of process parameters for metal removal rate in electrochemical machining of Al/5%SiC composites, International Journal of engineering Research and Application (IJERA), Vol.2, Issue 3, pp. 192-197.
- SAPAKAL, S.V., and TELSANG, M.T., 2012. Parametric optimization of MIG welding using Taguchi Design Method, International Journal of Advanced Engineering Research and Studies, Vol.1, Issue IV, pp. 28-30
- SAYYAD, S.A., PANDA, B.P., JAVAD S, ALI M., 2007. Optimization of nutrient parameters for lovastatin production by monascus purpureus MTCC 369 under submerged fermentation using response surface methodology. Appl Microbiol Biotechnol, 73: 1054−1058.
- TRUST T. M. Willie N., 2014. Flotation of nickel-copper sulphide ore: optimisation of process parameters using Taguchi method, Proceedings of the International Conference on Mining, Material and Metallurgical Engineering Prague, Czech Republic, August 11-12, Paper No. 113.
- VAZIFEH1, Y., JORJANI1, E., BAGHERIAN A., 2010. Optimization of reagent dosages for copper flotation using statistical technique, Trans. Nonferrous Met. Soc. China 20, 2371−2378
- XIA Y. K. and PENG, F. F., 2007. Selection of frothers from residual organic reagents for copper-molybdenite sulfide flotation, Int. J. Miner. Process. vol. 83, pp. 68–75.
- WILLS, B. A., and NAPIER-MUNN, T. J., 2006. An Introduction to the Practical Aspects of Ore Treatment and Mineral Recovery, in Wills' Mineral Processing Technology, 7th ed., pp. 267 - 352.
Uwagi
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
Typ dokumentu
Bibliografia
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