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Behaviour of elasto/visco-plastic workpiece material during machining

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Experimental investigations of plastic deformation and uniaxial tension of elasto/visco-plastic (E/V-P) material (41Cr4) were conducted to characterize the flow behavior of the material. Dynamic effects, constitutive damage law and contact with non-linear friction in simulations were described using updated Lagrangian formulation. That model of the process allows defining advanced simulations of tool's penetration in workpiece and chip formation. The yield stress is taken as a function of the strain and the strain rate in order to reflect realistic behavior of unsteady-state process, a material separation criterion based on the failure strain ?f were determined Finite element simulations were carried out using ANSYS code. The influence of the chosen process parameter in numerical simulations on the chip's shapes was presented. Results revealed good agreements between FEM results and experimental ones.
Słowa kluczowe
Rocznik
Strony
99--116
Opis fizyczny
Bibliogr. 16 poz., rys.
Twórcy
autor
  • Koszalin University of Technology, Mechanical Department, Raclawicka 15–17 street, 75–620 Koszalin, Poland
autor
  • Koszalin University of Technology, Mechanical Department, Raclawicka 15–17 street, 75–620 Koszalin, Poland
Bibliografia
  • [1] KUKIELKA L., CHODOR J., 2007, Numerical analysis of the influence of abrasive grain geometry and cutting angle on states of strain and stress in the surface layer of object, Eighth International Conference On Computer Methods and Experimental Measurements for Surface Effects and Contact Mechanics “Contact and Surface 2007”, Wessex Institute, Ashurst Lodge, Ashurst, Southampton, UK. Editors: J.T.M. De Hosson, C.A. Brebbia, S-I Nishida. WITPRESS, Southampton, Boston, 183–193.
  • [2] KUKIELKA L., CHODOR J., STORCH B., 2009, New method of determination of tool rake angle on the basis of crack angle of specimen in tensile test and numerical simulations, Ninth International Conference on Surface Effects and Contact Mechanics: Computational Methods and Experiments “Contact and Surface 2009", 9–11 June 2009, Algarve, Portugal. Editors: J.T.M. De Hosson, C.A. Brebbia. WITPRESS, Southampton, Boston, 207–216.
  • [3] ANSYS LS-DYNA User’s Guide.
  • [4] BOHDAL L., KUKIELKA L., 2006, The effect of selected material parameters on the stress and strain states in the process of cutting a sheet plate with circular cutters, TASK QUARTERLY, 10/4, 391–400.
  • [5] MARUSICH T.D., THIELE J.D., BRAND CH.J., 2002, A methodology for simulation of chip breakage in turning process using an orthogonal finite element model, Proceedings of the 5th CIRP International Workshop on Modeling of Machining Operations, West Lafayette, USA, 139–148.
  • [6] LEGUTKO S., KEDZIERSKI T., PACZOS P., 2005, Determination of the displacements and tensions distribution in the pull broaches cutting edges by means the Finite Elements Method, Manufacturing Engineering, IV, 4, Slovakia, ISSN 1335–7972, 15–18.
  • [7] UMBRELLO D., M’SAOUBI R., OUTEIRO J.C., 2007, The influence of Johnson-Cook material constants onfinite element simulation of machining of AISI 316L steel, Int. J. Mach. Tools Manuf., 47, 462–470.
  • [8] CHODOR J., 2011, Modeling and analysis of the movement of the workpiece during mikromachining and sliding burnishing process, taking into account the non-linearity of process, Rozprawa Doktorska, Politechnika Koszalińska, Koszalin, (in Polish).
  • [9] GRZESIK W., 2008: Advanced machining processes of metallic materials, Amsterdam, Elsevier.
  • [10] NIESLONY P., 2008, Modeling of heat flow and temperature distribution in the cutting zone for cutting of hard protective coatings, Studia i Monografie, 221, Politech. Opolska, Opole, ISSN 1429-6063. (in Polish)
  • [11] CHODOR J., KUKIELKA L., 2006: Influence of geometry of the blade and approach angle on states of stress and strain in the surface layer of cutting part by single abrasive grain, XXIX Naukowa Szkoła Obróbki Ściernej, Gdansk-Jurata, 79-86, (in Polish).
  • [12] CHODOR J., KUKIELKA L., 2008: Numerical analysis of chip formation during machining for different value of failure strain, GAMM 78th Annual Meeting of the Gesellschaft für Angewandte Mathematik und Mechanik, 16 – 20 July, Zürich. Journal PAMM, 7/1, 4030031-4030032, WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, 12 Dec 2008.
  • [13] CHODOR J., KUKIELKA L., 2008, Numerical analysis of micromachining of C45 steel with single abrasive grain, GAMM79th Annual Meeting of the International Association of Applied Mathematics and Mechanics, 31 March – 4 April, Bremen 2008.
  • [14] CHODOR J., KUKIELKA L., SZCZEPANSKA M., 2009, Phenomena occurring on the surface of the chip and tools contact in the process of turning of agricultural vehicle swivel pin , XII Słupskie Forum Motoryzacji, Słupsk, (in Polish).
  • [15] PRZYBYLSKI W., DEJA M., 2007, Computer-aided manufacturing machines, Fundamentals and Application, WNT Warszawa, ISBN: 978-83-204-3296-1, (in Polish).
  • [16] LEGUTKO S., KEDZIERSKI T., PACZOS P., 2006:Usage of Finite Elements Method for Identification of the Displacement and Stresses in Cutting Wedges – Case Study, in the book Development of Mechanical Engineering as a Tool for the Enterprise Logistics progress, editor St. Legutko, published by Poznan University of Technology, Poznan 2006, pp. 77-84, ISBN 83-89873-28-1.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-a77a7c4f-1b81-43bc-84bf-fec4f4b37c01
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