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Numerical analysis of strains and stresses in the hot cogging process

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Języki publikacji
EN
Abstrakty
EN
In this paper, the analysis of the three-dimensional strain state for the hot cogging process of a steel tool with the application of the finite element method is presented. The results of work connected with the simulation of metal flow scheme, and fields of stress, strain and temperature in the material deformation process in the hot forging conditions are presented. The distribution of the effective strain, the effective stress, mean stresses and temperature on the surface of forging cross sections are determined. The numerical analysis was performed with the application of the programme DEFORM-3D. The theoretical results are subjected to experimental verification.
Rocznik
Strony
45--52
Opis fizyczny
Bibliogr. 13 poz., rys.
Twórcy
autor
  • Institute of Mechanical Technology, Czestochowa University of Technology Częstochowa, Poland
Bibliografia
  • [1] Du, F., Wang, M., & Li, X. (2007). Research on deformation and microstructure evolution during forging of large-scale parts. Journal of Materials Processing Technology, 187-188, 591-594. DOI: 10.1016/j.jmatprotec.2006.11.038.
  • [2] Choi, S., Chun, M., Tyne, C. V., & Moon, Y. (2006). Optimization of open die forging of round shapes using FEM analysis. Journal of Materials Processing Technology, 172(1), 88-95. DOI: 10.1016/j.jmatprotec.2005.09.010.
  • [3] Wang, S., Luo, J., Hou, L., Zhang, J., & Zhuang, L. (2016). Physically based constitutive analysis and microstructural evolution of AA7050 aluminum alloy during hot compression. Materials & Design, 107, 277-289. DOI: 10.1016/j.matdes.2016.06.023.
  • [4] Babu, K.A., Mandal, S., Athreya, C., Shakthipriya, B., & Sarma, V.S. (2017). Hot deformation characteristics and processing map of a phosphorous modified super austenitic stainless steel. Materials & Design, 115, 262-275. DOI: 10.1016/j.matdes.2016.11.054.
  • [5] Duan, X., & Sheppard, T. (2002). Shape optimisation using FEA software: A V-shaped anvil as an example. Journal of Materials Processing Technology, 120(1-3), 426-431. DOI: 10.1016/s0924-0136(01)01200-6.
  • [6] Jo, H., Lee, S., Ko, D., & Kim, B. (2001). A study on the optimal tool shape design in a hot forming process. Journal of Materials Processing Technology, 111(1-3), 127-131. DOI: 10.1016/s0924-0136(01)00537-4.
  • [7] Gronostajski, Z., Kaszuba, M., Polak, S., Zwierzchowski, M., Niechajowicz, A., & Hawryluk, M. (2016). The failure mechanisms of hot forging dies. Materials Science and Engineering: A, 657, 147-160. DOI: 10.1016/j.msea.2016.01.030.
  • [8] Miao, X., Yu, Q., Zhou, C., Li, J., Wang, Y., & He, X. (2018). Experimental and numerical investigation on fracture behavior of CTS specimen under I-II mixed mode loading. European Journal of Mechanics - A/Solids, 72, 235-244. DOI: 10.1016/j.euromechsol.2018.04.019.
  • [9] Babu, K.A., Mandal, S., Kumar, A., Athreya, C., Boer, B.D., & Sarma, V.S. (2016). Characterization of hot deformation behavior of alloy 617 through kinetic analysis, dynamic material modeling and microstructural studies. Materials Science and Engineering: A, 664, 177-187. DOI: 10.1016/j.msea.2016.04.004.
  • [10] Zhu, Z., Lu, Y., Xie, Q., Li, D., & Gao, N. (2017). Mechanical properties and dynamic constitutive model of 42CrMo steel. Materials & Design, 119, 171-179. DOI: 10.1016/j.matdes.2017.01.066.
  • [11] Samal, S., Rahul, M., Kottada, R.S., & Phanikumar, G. (2016). Hot deformation behavior and processing map of Co-Cu-Fe-Ni-Ti eutectic high entropy alloy. Materials Science and Engineering: A, 664, 227-235. DOI: 10.1016/j.msea.2016.04.006.
  • [12] Switzner, N., Tyne, C.V., & Mataya, M. (2010). Effect of forging strain rate and deformation temperature on the mechanical properties of warm-worked 304L stainless steel. Journal of Materials Processing Technology, 210(8), 998-1007. DOI: 10.1016/j.jmatprotec.2010.01.014.
  • [13] Kukuryk, M. (2016). Analysis of deformation and damage evolution in the forging process of Waspaloy alloy. Rudy i Metale Nieżelazne Recykling, 61(7), 331-336. DOI: 10.15199/67.2016.8.1.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-a73f865a-af72-45a1-8f3a-4bbb3ae9e8ab
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