Effect of the Single-Point Incremental Forming Process Parameters on the Surface Roughness of Aluminum Alloy Al 2024-O Draw Pieces

• Autorzy: Habeeb Halah Ali , Jweeg Muhsin Jaber , Khleif Ali Abba

Identyfikatory

DOI

10.12913/22998624/174364

• Języki publikacji: EN

Abstrakty

EN

The incremental sheet metal forming process is a highly adaptable manufacturing process for producing three-dimensional products without the need for specialized tool typically required in traditional forming processes. This innovative process finds extensive applications in various industries, including aerospace, automobile, and other industrial applications. This study explores the application of the single-point incremental forming (SPIF) process to manufacture truncated pyramids while investigating the impact of specific process parameters on surface roughness. In this study, three parameters wall angle, sheet thickness, and step depth were examined, each at three different levels. A full factorial design (L27) was used to design the experimental work and statistical analysis utilizing Analysis of Variance (ANOVA) was utilized to analyze the collected data and predict the impact of single-point incremental forming process parameters on surface roughness. The tool geometry was a hemispherical end tool with a diameter of (8 mm) and the sheet material was aluminum alloy (Al 2024-O). The computer numerical control (CNC) milling machine was used to move the tool. The optimal average roughness (Ra) value was achieved with a wall angle of 60°, a sheet thickness of 2 mm, and a step depth of 0.2 mm.

Słowa kluczowe

EN

Al 2024-O sheet; truncated pyramid; forming die; SPIF process; surface roughness

• Wydawca: Lublin University of Technology ; Polish Society of Ecological Engineering (PTIE), Branch of PTIE in Lublin
• Czasopismo: Advances in Science and Technology. Research Journal
• Rocznik: 2023
• Tom: Vol. 17, no 6
• Strony: 155--163
• Opis fizyczny: Bibliogr. 19 poz., fig., tab.

Twórcy

autor

Habeeb Halah Ali

• Production Engineering and Metallurgy Department, University of Technology- Iraq, Al Senaha Str., Karada, 10066, Baghdad, Iraq

• https://orcid.org/0009-0009-3879-1315

autor

Jweeg Muhsin Jaber

• Al-Farahidi University, Baghdad, 00965, Iraq

autor

Khleif Ali Abba

• Production Engineering and Metallurgy Department, University of Technology- Iraq, Al Senaha Str., Karada, 10066, Baghdad, Iraq

Bibliografia

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Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).