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Purpose: The main objective of the study was to determine the influence of selected parameters of inductively coupled plasma on the properties of drills nitrided using the given method. The task was to establish the correlation between certain parameters characterising the plasma discharge, measured using a Langmuir probe, and the key functional properties of the surface layer of the drills. For this purpose, two groups of experiments were planned. The first group examined the effect of varying nitrogen flow through the retort, ranging from 50 cm³/min to 200 cm³/min, with a generator power of 2 kW, frequency of 27.12 MHz, and nitriding time of 40 minutes. The second group of studies determined the effect of varying generator power, ranging from 0.5 kW to 4 kW, with a nitrogen flow rate of 150 cm³/min, frequency of 27.12 MHz, and nitriding time of 40 minutes. Design/methodology/approach: The study included recording selected parameters of inductively coupled plasma using a Langmuir probe during the nitriding process of drills. It was followed by a metallographic characterisation of the obtained surface layers in terms of their structure, hardness, and effective thickness. Findings: The study results showed that by characterising the discharge in inductively coupled plasma, it is possible to some extent to predict certain properties of nitrided layers, along with their potential suitability for developing optimal technological processes, particularly when implementing new applications. Research limitations/implications: Additional research could establish correlations between a larger number of plasma-characterising factors and the operational properties of nitrided layers. It would also contribute to a more comprehensive understanding of the physicochemical phenomena accompanying the described process. Practical implications: The research results indicate the possibility of utilising measurements of inductively coupled plasma parameters to optimise the nitriding process with ICP, focusing on the functional properties of the produced surface layers. Originality/value: The paper presents the use of the Langmuir probe for plasma characterisation in industrially promising ICP nitriding processes, along with their impact on the obtained properties of the hardened surface layer.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
33--41
Opis fizyczny
Bibliogr. 20 poz., rys., tab., wykr.
Twórcy
autor
- Zemat Technology Group, 26 Brukowa Street, 91-341 Łódź, Poland
autor
- Institute of Materials Science and Engineering, Lodz University of Technology, 1/15 Stefanowski Street, 90-924 Łódź, Poland
autor
- Institute of Materials Science and Engineering, Lodz University of Technology, 1/15 Stefanowski Street, 90-924 Łódź, Poland
autor
- Zemat Technology Group, 26 Brukowa Street, 91-341 Łódź, Poland
autor
- Zemat Technology Group, 26 Brukowa Street, 91-341 Łódź, Poland
Bibliografia
- [1] L.A. Dobrzański, A.D. Dobrzańska-Danikiewicz, Engineering materials surface treatment, Open Access Library, Vol. 5, International OCSCO World Press, Gliwice, 2011 (in Polish).
- [2] K. Sadurski, L. Jeziorski, T. Frączek, Characterisation of Surface Layers of Ti-6AI-4V Alloy Produced as a Result of Glow Discharge Nitriding at 843 K, Proceedings of the 9 th International Seminar IFHTSE Nitriding Technology. Theory and Practice, Warsaw, 2003, 453-461.
- [3] D. Pye, Practical Nitriding and Ferritic Nitrocarburizing, ASM International, Russell Township, 2003.
- [4] M. Binienda, Research on the nitriding of the small diameter drills in high-frequency ring discharge plasma, Ph.D. Thesis, Lodz University of Technology, Łódź, 2013 (in Polish).
- [5] A. Almansoori, W. Alkaron, Effect of low-pressure plasma treatment on the thermal behaviour of organo-modified montmorillonite nanoclay, Archives of Materials Science and Engineering 125/1 (2024) 5-14. DOI: https://doi.org/10.5604/01.3001.0054.4729
- [6] Z.A. Duriagina, D.D. Ryzhak, V.V. Kulyk, T.L. Tepla, I.A. Lemishka, L.I. Bohun, Microstructure and electrochemical properties of the vanadium alloys after low-temperature nitrogen plasma treatment, Archives of Materials Science and Engineering 102/1 (2020) 5-12. DOI: https://doi.org/10.5604/01.3001.0014.1451
- [7] K. Zdunek, Impulse plasma in materials engineering, Warsaw University of Technology Publishing House, Warszawa, 2004 (in Polish).
- [8] L. Conde, An introduction to Langmuir probe diagnostics of plasmas, Madrid Dept. Física. ETSI Aeronáut ngenieros, Madrid, 2011.
- [9] T. Abe K. Oyama, Langmuir probe, in: K.-I. Oyama, C.Z. Cheng (eds), An introduction to space instrumentation, Terra Pub, Tokyo, 2013, 1-13.
- [10] Impedans Ltd, Langmuir probe system. Available from: https://www.impedans.com/wp-content/uploads/2021/12/Langmuir-Technical-Presentation.pdf
- [11] Z. Celiński, Plasma, PWN, Warszawa, 1980 (in Polish).
- [12] Y.-H. Kim, J.-H. Cho, J.-S. Kim, J.-B. Park, D.-C. Kim, Y.-W. Kim, Comprehensive Data Collection Device for Plasma Equipment Intelligence Studies, Coatings 11/9 (2021) 1025. DOI: https://doi.org/10.3390/coatings11091025
- [13] H. Aghajani, S. Behrangi, Plasma nitriding of steels, Springer, Cham, 2017. DOI: https://doi.org/10.1007/978-3-319-43068-3
- [14] T. Peng, X. Zhao, Y. Chen, L. Tang, K. Wei, J. Hu, Improvement of stamping performance of H13 steel by compound-layer free plasma nitriding, Surface Engineering 36/5 (2020) 492-497 DOI: https://doi.org/10.1080/02670844.2019.1609172
- [15] F.F. Chen, Introduction to plasma physics, Springer, New York, 2012. DOI: https://doi.org/10.1007/978-1-4757-0459-4
- [16] D. Marinov, N. St. J. Braithwaite, Power coupling and electrical characterisation of a radio-frequency micro atmospheric pressure plasma jet, Plasma Sources Science and Technology 23/6 (2014) 062005. DOI: https://doi.org/10.1088/0963-0252/23/6/062005
- [17] J. Michalski, J. Tacikowski, P. Wach, E. Lunarska, H. Baum, Formation of single-phase layer of γ’-nitride in controlled gas nitriding, Metal Science and Heat Treatment 47/11 (2005) 516-519. DOI: https://doi.org/10.1007/s11041-006-0023-0
- [18] H-J. Spies, A. Dalke, Case structure and properties of nitrided steel, in: S. Hashmi, G.F. Batalha, C.J. Van Tyne, B. Yilbas (eds), Comprehensive Materials Processing, Elsevier, Amsterdam, 2014, 439-488. DOI: https://doi.org/10.1016/B978-0-08-096532-1.01216-4
- [19] P. Kula, Surface Layer Engineering, Lodz University of Technology Publishing House, Łódź, 2000 (in Polish).
- [20] J. Sawicki, P. Siedlaczek, A. Staszczyk, Fatigue Life Predicting for Nitrided Steel – Finite Element Analysis, Archives of Metallurgy and Materials 63/2 (2018) 921-927. DOI: https://doi.org/10.24425/122423
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2026).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-a41f558c-deea-48c9-a587-3fb4d7c079c7
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