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FEM modeling of lean duplex stainless steel welding

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Investigations include finite element model FEM of the various weld test performed on lean duplex stainless steels (TIG, MIG) and study calculated heat thermal cycle and deriving parameters. Design/methodology/approach: The FEM model was also applied to evaluate residual stress on the weld surface. The accuracy of the FEM model was verified by comparing the results of the computer simulation of the stresses with experimental results. Findings: Obtained result can be correlated to measured ferrite content in the weld, thus providing a simple prediction of phase balance in weld microstructure dependent on introducing heat input. Comparative analysis of the numerical FEM calculations and residual stress measurements made by X-ray diffraction showed good correlation. Practical implications: Numerical calculations allow to quick selection of the optimal welding process parameters. Analysis of the thermal cycles curves has enabled to determine the basic parameters such as maximum temperature, heating time and cooling down and the rate of temperature is reached maximum and intermediate temperature ranges important for phase transformations. Originality/value: A computer simulation of the stresses was carried out in the ANSYS environment using the FEM method.
Rocznik
Strony
36--44
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
autor
  • Institute of Engineering Materials and Biomaterials, Mechanical Engineering Faculty, Silesian University of Technology, Str. Konarskiego 18a, 44-100 Gliwice
autor
  • Institute of Welding, ul. Bł. Czesława 16-18, 44-100 Gliwice, Poland
autor
  • Institute of Engineering Materials and Biomaterials, Mechanical Engineering Faculty, Silesian University of Technology, Str. Konarskiego 18a, 44-100 Gliwice
autor
  • Institute of Engineering Materials and Biomaterials, Mechanical Engineering Faculty, Silesian University of Technology, Str. Konarskiego 18a, 44-100 Gliwice
Bibliografia
  • [1] J.-S. Kim, B.-Y. Lee, W.-G. Hwang, S.-S. Kang, The Effect of Welding Residual Stress for Making Artificial Stress Corrosion Crack in the STS 304 Pipe, Advances in Materials Science and Engineering 932512/2015 (2015) 7.
  • [2] J.-Y. Nam, D.-H. Seo, S.-Y. Lee, W.-K. Hwang, and B.-Y. Lee, The effect of residual stress on the SCC sing ANSYS, Procedia Engineering, 10 (2011) 2609-2614.
  • [3] M. Mochizuki, Control of welding residual stress for ensuring integrity against fatigue and stress-corrosion cracking, Nuclear Engineering and Design 237/2 (2007) 107-123.
  • [4] V.I. Monin, R.T. Lopes, S.N. Turibus, J.C. Payao Filho, J. Teixeira de Assis, X-Ray Diffraction Technique Applied to Study of Residual Stresses after Welding of Duplex Stainless Steel Plates, Materials Research 17/1 (2014) 64-69.
  • [5] R. Pettersson, E. Johansson, Outokumpu Stainless AB, Stress Corrosion Resistance of Duplex Grades, acom A corrosion management and applications engineering magazine from Outokumpu, 1-2011, 10-22.
  • [6] B Gideon, LP Ward, Intergranular corrosion and residual stress determination of a duplex stainless steel pipeline girth weld, ARV Group, Papers and Publications, available at www.arv-offshore.com
  • [7] B Gideon, L Ward, D G Carr, Strain Measurements by Neutron Diffraction and Characterization of Duplex Stainless Steel Welds, Duplex 2007 Conference, Aquileia and Grado Italy, 49, 2007.
  • [8] R. Dakhlaoui, A. Baczman ski, C. Braham, S. Wronski, K. Wierzbanowski, E.C.Oliver, Eect of residual stresses on individual phase mechanical properties of austeno-ferritic duplex stainless steel, Acta Materialia 54 (2006) 5027-5039.
  • [9] L.Q. Li, Y.B. Chen, W.Y. Wang, S.Y. Lin, FEM simulation for laser forming processing. Acta Metallurgica Sinica (English Letters) 17 (2004) 317-322.
  • [10] L. Papadakis, H. Tobias, Interaction between laser beam, process effects, and structural properties during welding using models based on the finite elementan alysis, Journal of Laser Applications 19/3 (2007) 189-196.
  • [11] A. Zambon, P. Ferro, F. Bonollo, Microstructural, compositional and residual stress evaluation of CO2 laser welded superaustenitic AISI 904L stainless steel, Materials Science and Engineering A 424 (2006) 117-27.
  • [12] A.G. Olabi, K.Y., Benounis, M.S.J. Hashmi, Applicat ion of response surface methodology in describing the residual stress distribution in CO2 laser welding of AISI304, Strain 43/1 (2007) 37-46.
  • [13] H. Zeng-Rong, Z. Jian-Zhong, G. Hua-Feng, D. Jian-Jun, Simulation of temperature field of laser welding by ABAQUS, Laser Technology 31/3 (2007) 326-329.
  • [14] Y.B. Chen, Z.L. Lei, L.Q. Li, L. Wu, Experimental study on welding characteristics of CO2laser TIG hybrid welding process, Science and Technology of Welding and Joining 11/4 (2007) 403-411.
  • [15] J.W. Pugh, J.O. Niebest, Transactions of the Metallurgical AIME 188 (1950) 268.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-a37099de-b5a8-4150-bc9a-61810b147aa0
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