Application of Numerical Simulations for a Multi-Variant Analysis of the Construction of Tools Assigned for Hot Precision Forging of Small Size Forgings in Multiple Systems

• Autorzy: Dudkiewicz Łukasz , Hawryluk Marek R. , Szymańska T. , Polak Sławomir , Ziemba Jacek , Gronostajski Zbigniew

Identyfikatory

DOI

10.24425/amm.2024.150945

• Języki publikacji: EN

Abstrakty

EN

The article presents the results of a complex analysis referring to the possibilities of applying different types of construction of forging dies used on a hydraulic hammer Lasco HO-U 160 in order to select the optimal solution in the aspect of obtaining the required dimension-shape accuracy. The analysis involved the use of the numerical simulation software FORGE 3.0 NxT. 12 different variants were analyzed, of both different tool constructions and detail arrangements on the die (in a quadruple and sixfold system). The effect of the forces as well as the way of material flow and degree of the forging tool seat’s filling were verified. The most ergonomic and technologically justified detail arrangement on the die was described. The results of the numerical simulation analyses were presented with the indication of the pros and cons of the particular solutions. The selected solution of the forging tool construction, implemented in a mass production, was especially discussed to verify of obtained FEM results and improvement actual technology.

Słowa kluczowe

EN

narrowed tolerance forging; hammer precision forging; forging FEM modelling; forging defects; multiple systems in forging

• Wydawca: Institute of Metallurgy and Materials Science of Polish Academy of Sciences ; Committee of Materials Engineering and Metallurgy of Polish Academy of Sciences
• Czasopismo: Archives of Metallurgy and Materials
• Rocznik: 2024
• Tom: Vol. 69, iss. 3
• Strony: 1215--1229
• Opis fizyczny: Bibliogr. 30 poz., fot., rys., tab.

Twórcy

autor

Dudkiewicz Łukasz

• Wroclaw University of Science and Technology, Metal Forming, Welding and Metrology, 5 Lukasiewicza Str., 50-371, Wrocław, Poland

autor

Hawryluk Marek R.

• Wroclaw University of Science and Technology, Metal Forming, Welding and Metrology, 5 Lukasiewicza Str., 50-371, Wrocław, Poland

• https://orcid.org/0000-0002-9338-4327

autor

Szymańska T.

• Forge, Schraner Polska, 21 G Lotnicza Str., 99-100 Łęczyca, Schraner, Polska

autor

Polak Sławomir

• Wroclaw University of Science and Technology, Metal Forming, Welding and Metrology, 5 Lukasiewicza Str., 50-371, Wrocław, Poland
• Forge, Schraner Polska, 21 G Lotnicza Str., 99-100 Łęczyca, Schraner, Polska

• https://orcid.org/0000-0003-4696-6006

autor

Ziemba Jacek

• Wroclaw University of Science and Technology, Metal Forming, Welding and Metrology, 5 Lukasiewicza Str., 50-371, Wrocław, Poland

• https://orcid.org/0000-0002-3505-7555

autor

Gronostajski Zbigniew

• Wroclaw University of Science and Technology, Metal Forming, Welding and Metrology, 5 Lukasiewicza Str., 50-371, Wrocław, Poland

• https://orcid.org/0000-0002-3550-1003

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