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Influence of welding parameters of resistance spot welding on joining aluminum with copper

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The resistance spot welding (RSW) method was used to join aluminum alloy AA 1050 and copper alloy UNS C50100 sheets. Mechanical properties of the joints were examined. The influence of welding process parameters on tensile shear force of the joints was discussed. The design of experiments (DOE) method was used to analyze the influence of welding parameters on the mechanical properties of the joints. Three RSW parameters were used: welding current, squeeze time, and welding time. The results showed that the joint shear stress increased with increasing the welding current until a value of 12000 Amp. Then the shear stress decreased. The tensile shear stress increased with increasing the welding and squeeze time. As a consequence, it can be possible to weld copper with aluminum by RSW.
Rocznik
Strony
217--225
Opis fizyczny
Bibliogr. 20 poz., fot., rys., tab., wykr.
Twórcy
  • Engineering Technical College - Baghdad, Middle Technical University, Baghdad, IRAQ
  • Engineering Technical College - Baghdad, Middle Technical University, Baghdad, IRAQ
  • Ministry of Education, General Directorate of Vocational Education, Al-Najaf Department of Vocational Education, Al-Najaf, IRAQ
  • Institute of Technology - Baghdad, Middle Technical University, Baghdad, IRAQ
  • Engineering Technical College - Baghdad, Middle Technical University, Baghdad, IRAQ
Bibliografia
  • [1] Hussein S.K. and Barrak O.S. (2016): Optimization the resistance spot welding parameters of austenitic stainless steel and aluminum alloy using design of experiment method.− Eng. and Tech. Journal, vol.34, No.7, pp.1383-1401.
  • [2] Podržaj P., Polajnar I., Diaci J. and Kariž Z. (2008): Overview of resistance spot welding control.− Science and Technology of Welding and Joining, vol.13, No.3, pp.215-224, https://doi.org/10.1179/174329308X283893.
  • [3] Hussein S.K. and Barrak O.S. (2015): Analysis and optimization of resistance spot welding parameter of dissimilar metals mild steel and aluminum using design of experiment method.– Eng. & Tech. Journal, vol.33, Part.A, No.8, pp.1999-2008.
  • [4] Saad M.L., Sar M.H., Barrak O.S., Hussein S.K. and Hussein A.K. (2019): Fuzzy logic model analysis of shear force in aluminium/polyethylene lap joined by hot press.– IOP Conference Series: Materials Science and Engineering, vol.518, No.3, p.10, https://doi.org/10.1088/1757-899X/518/3/032007.
  • [5] Das T., Das R. and Paul J. (2020): Resistance spot welding of dissimilar AISI-1008 steel/Al-1100 alloy lap joints with a graphene interlayer.– Journal of Manufacturing Processes, vol.53, pp.260-274. https://doi.org/10.1016/j.jmapro.2020.02.032.
  • [6] Azhari-Saray H., Sarkari-Khorrami M., Nademi-Babahadi A. and Kashani-Bozorg S.F. (2020): Dissimilar resistance spot welding of 6061-T6 aluminum alloy/St-12 carbon steel using a high entropy alloy interlayer.– Intermetallics, vol.124, p.13, https://doi.org/10.1016/j.intermet.2020.106876.
  • [7] Barrak O.S., Sar M.H., Saad M.L., Hussein A.K. and Hussein S.K. (2019): Using brass foil interlayer to improve the resistance spot welding AA5451 with apply Taguchi method.– Journal of Mechanical Engineering Research and Developments, vol.42, No.3, pp.120-124, https://doi.org/10.26480/jmerd.03.2019.120.124.
  • [8] Abdullah I.T., Ridha M.H., Barrak O.S., Hussein S.K. and Hussein A.K. (2021): Joining of Aa1050 sheets via two stages of friction spot technique.– Journal of Mechanical Engineering Research and Developments, vol.44, No.4, pp.305-317.
  • [9] Sar M.H., Barrak O.S. and Hussain S.K. (2021): Effect of multi-pass SMAW welding on the surface hardness and microstructure of carbon steel AISI 1050.– IOP Conference Series: Materials Science and Engineering, vol.1105, No.1, p.6, https://doi.org/10.1088/1757-899x/1105/1/012058.
  • [10] Barrak O.S., Saad M.L., Mezher M.T., Hussein S.K. and Hamzah M.M. (2020): Joining of double pre-holed aluminum alloy AA6061-T6 to polyamide PA using hot press technique.– IOP Conference Series: Materials Science and Engineering, vol.881, No.1, p.12,. https://doi.org/10.1088/1757-899X/881/1/012062.
  • [11] Husain I.M., Saad M.L., Barrak O.S., Hussain S.K. and Hamzah M.M. (2021): Shear force analysis of resistance spot welding of similar and dissimilar material: copper and carbon steel.– IOP Conference Series: Materials Science and Engineering, vol.1105, No.1, p.10, https://doi.org/10.1088/1757-899x/1105/1/012055.
  • [12] Pouranvari M. (2017): Critical assessment: dissimilar resistance spot welding of aluminium/steel: challenges and opportunities.– Materials Science and Technology (United Kingdom), vol.33, No.15, pp.1705-1712. https://doi.org/10.1080/02670836.2017.1334310.
  • [13] Sar M.H., Barrak O.S., Al-Adili A.S., Hussein S.K. and Hussein A.K. (2020): Study the effect of filer material on microstructure of welding the carbon steel in shielded metal arc welding.– Journal of Mechanical Engineering Research and Developments, vol.43, No.3, pp.408-416.
  • [14] Mezher M.T., Saad M.L., Barrak O.S., Hussein S.K. and Shakir R.A. (2021): Multi-coupled field simulation and experimental study of AISI 316L stainless steel using resistance spot welding.– Journal of Mechanical Engineering Research and Developments, vol.44, No.2, pp.150-160.
  • [15] Cui L.H., Qiu R.F., Shi H.X. and Zhu Y.M. (2014): Resistance spot welding between copper coated steel and aluminum alloy.– Applied Mechanics and Materials, vols.675-677, pp.19-22, https://doi.org/10.4028/www.scientific.net/AMM.675-677.19.
  • [16] Zhao Y.Y., Li D. and Zhang Y.S. (2013): Effect of welding energy on interface zone of Al-Cu ultrasonic welded joint.– Science and Technology of Welding and Joining, vol.18, No.4, pp.354-360, https://doi.org/10.1179/1362171813Y.0000000114.
  • [17] Yang J. and Cao B. (2015): Investigation of resistance heat assisted ultrasonic welding of 6061 aluminum alloys to pure copper.– Materials and Design, vol.74, pp.19-24, https://doi.org/10.1016/j.matdes.2015.02.028.
  • [18] Ouyang J., Yarrapareddy E., and Kovacevic R. (2006): Microstructural evolution in the friction stir welded 6061 aluminum alloy (T6-temper condition) to copper.– Journal of Materials Processing Technology, vol.172. No.1, pp.110-122, https://doi.org/10.1016/j.jmatprotec.2005.09.013.
  • [19] Xue P., Ni D.R., Wang D., Xiao B.L. and Ma Z.Y. (2011): Effect of friction stir welding parameters on the microstructure and mechanical properties of the dissimilar Al-Cu joints. Materials Science and Engineering A.– vol.528, No.13-14, pp.4683-4689, https://doi.org/10.1016/j.msea.2011.02.067.
  • [20] Morisada Y., Tamashiro K., Kamai M., Ueji R. and Fujii H. (2015): Development of small sized friction stir welding equipment for hand operated welding.– Science and Technology of Welding and Joining, vol.20, No.3, pp.249-253, https://doi.org/10.1179/1362171815Y.0000000004.
Uwagi
PL
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-a0c32759-209c-43c6-b4a7-056b88d8e5f0
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