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Influence of the Length of a Linear Interpolation Line Segment on the Accuracy of a Grinding Wheel Characterized by Variable Curvature

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EN
Abstrakty
EN
The paper concerns an analysis regarding geometry of a grinding wheel used in grinding of cylindrical worm threads characterized by various geometry. It presents geometrical and physical factors having impact on the dressing process and quality of the grinding wheel. In particular, an attention is paid on the accuracy of a grinding wheel’s outline if it is approximated by linear interpolation line segments which are obtained in the case of dressing on a CNC machine tool. On the basis of two grinding wheel outlines (Archimedes and circular-arched one), the relevance of the length of the segment line on the geometrical accuracy of wheel’s outline has been presented. In the case of development of a wheel dresser path on the CNC machine tool, the necessity of a customized approach has also been indicated.
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autor
  • Rzeszow University of Technology al. Powstańców Warszawy 12 35-959 Rzeszów, Poland
  • Rzeszow University of Technology, al. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
autor
  • Rzeszow University of Technology, al. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
Bibliografia
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  • 4. Baseri H., Rezaei S.M., Rahimi A., Saadat M.: Analysis of the Disc Dressing Effects on Grinding Performance—Part 1: Simulation of the Disc Dressed Wheel Surface. Machining Science and Technology, 2008; 12–2: 183–196;
  • 5. Bełzo A., Skoczylas L.: The design of the instrument for profiling the grinding wheel with CNC control (in Polish). Scientific and Didactic Equipment, 2016; 1: 22–29;
  • 6. Bełzo A., Skoczylas L.: The design of the instrument for profiling the grinding wheel (in Polish), Nauki techniczne i inżynieryjne. In: J. Nyćkowiak (Ed.), Wyd. Młodzi Naukowcy, Poznań 2016, 7–12;
  • 7. Bełzo A., Skoczylas L.: The project of mechanism for profiling the grinding wheel (in Polish). Nauki techniczne i inżynieryjne. In: J. Nyćkowiak (Ed.), Wyd. Młodzi Naukowcy, Poznań 2016, 13–18;
  • 8. Bełzo A., Wydrzyński D., Skoczylas L.: The device for profiling the grinding wheel for formation the worm of every outline (in Polish). Przegląd Mechaniczny, 2017; 10: 30–33;
  • 9. Brinksmeier E., Çinar M.: Characterization of Dressing Processes by Determination of the Collision Number of the Abrasive Grits. CIRP Annals, 1995; 44 (1): 299–304;
  • 10. Chen X., Rowe W.B., Mills B., Allanson D.R.: Analysis and simulation of the grinding process. Part III: Comparison with experiment. International Journal of Machine Tools and Manufacture, 1996; 36 (8): 897–906;
  • 11. Chen X.: Strategy for the selection of grinding wheel dressing conditions. Rozprawa Doktorska. Liverpool John Moores University, 1995; 253;
  • 12. Gołąbczak A.: Selected problems of form dressing of grinding wheels. Advances in Manufacturing Science and Technology, 2002; 26 (2): 19–37;
  • 13. Gołąbczak A.: Methods of shaped grinding wheels dressing. Part 1. Mechanical methods (in Polish). Obróbka Metalu, 2014; 3: 21–27;
  • 14. Gołąbczak A.: Methods of shaping the functional properties of grinding wheels (in Polish). Łódź University of Technology Publishing House, Łódź 2004;
  • 15. Habrat W.: An effect of a dresser wear on the roughness of machined surfaces in axial grinding (in Polish). Doctoral thesis, Ignacy Łukasiewicz Rzeszów University of Technology, Rzeszów 2006;
  • 16. Kacalak W., Budniak Z.: Modeling and analysis the process of grinding helical surface in an integrated environment CAD/CAE (in Polish). Machine Engineering, 2015; R. 20, z. 1: 19–32;
  • 17. Kacalak W., Budniak Z., Szafraniec F.: Analysis of the Forming Process of Conical-Like Helical Surfaces with Roller Tools. International Journal of Applied Mechanics and Engineering, 2017; 22: 101–110;
  • 18. Kacalak W., Budniak Z., Szafraniec F.: Analysis of shaping of the screw surface in the process a of grinding by the grinding wheels using CAD/CAE (in Polish). Mechanik, 2016; 10: 1368–1369;
  • 19. Kacalak W., Szafraniec F., Lipiński D.: Grinding wheel active surface topography modelling algorithms (in Polish). In: Tools and technologies for industry 4.0 XLI Scientific School of Abrasive Machining, Koszalin University of Technology Publishing House, 2018, 149–168;
  • 20. Kacalak W., Szafraniec F., Tomkowski R.: Methodology of modeling of the grain surface of selected abrasives (in Polish). W: Innovative Manufacturing Technology 2. red.: Instytut Zaawansowanych Technologii Wytwarzania, 2012, 555–562;
  • 21. Kacalak W., Urbaniak M.: Geometric bases for precision grinding of screw surfaces (in Polish). W: red.: Wydawnictwo Naukowe Akademii im. Jakuba z Paradyża, Gorzów Wielkopolski 2020, 1–28;
  • 22. Medvedev V., Volkov A.: Tool Profiling for the Grinding of Helical Surfaces. In: Advanced Gear Engineering. Mechanisms and Machine Science. Springer International Publishing, Cham 2018, 305–325;
  • 23. Płonka S., Zyzak P., Kobiela P.: Effect of truing of grinding wheel on accuracy of gear teeth grinded with the use of profile method (in Polish). ZN PRz Mechanika, 2017; XXXIV, z. 89 (4/17): 537–546;
  • 24. Rosik R., Świerczyński J.: Effect of a creasing active surface layer with using methods MQL and roughness grinding wheel and workpiece surface layer (in Polish). Machine Engineering, 2011; R. 16, z. 1–2: 175–185;
  • 25. Rosik R., Grdulska A., Zgórniak P.: The influence of conditioning method of the Quantum wheel with a binder Vitrium on parameters describing the surface microgeometry (in Polish). Mechanik, 2015; 8–9: 292–295;
  • 26. Rowe W.B.: Principles of Modern Grinding Technology. William Andrew, Elsevier, Second Edition, Oxford, UK 2014;
  • 27. Saad A., Bauer R., Warkentin A.: Investigation of Single-Point Dressing Overlap Ratio and Diamond-Roll Dressing Interference Angle on Surface Roughness in Grinding. Transactions of the Canadian Society for Mechanical Engineering, 2010; 34 (2): 295–308;
  • 28. Sikora M., Kruszyński B.: The capabilities of conditioning and forming of ceramic grinding tools (in Polish). Mechanik, 2015; 12: 57–60;
  • 29. Simon V.: Stress analysis in worm gears with ground concave worm profile. Mechanism and Machine Theory, 1996; 31 (8): 1121–1130;
  • 30. Skoczylas L.: Synthesis of the geometry of cylindrical worm gears with a worm characterized by any contour (in Polish). Rzeszow University of Technology Publishing House, Rzeszów 2010;
  • 31. Skoczylas L., Wydrzyński D.: Operational tests of worm gearbox with ZK2 concave profile. Eksploartacja i Niezawodność, 2017; 19(4): 565–570;
  • 32. Young H.T., Chen D.J.: Online dressing of profile grinding wheels. Int J Adv Manuf Technol, 2006; 27 (9–10): 883–888;
  • 33. Zhang Y., Xu X.: Influence of surface topography evolution of grinding wheel on the optimal material removal rate in grinding process of cemented carbide. International Journal of Refractory Metals and Hard Materials, 2019; 80: 130–143;
  • 34. Zyzak P., Kobiela P., Brożek A., Gabryś M.: The influence of the profile-dividing grinding strategy on the surface accuracy and roughness of a gear teeth (in Polish). Mechanik, 2018; 8–9: s. 737-740;
  • 35. Machining guide (in Polish). Podręcznik firmy Sandvik Coromant (14.4.2021);
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9eeca4f2-5880-4ebd-becf-fcbd5bd1e5a7
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