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A review of process parameters in friction drilling on joining of steels

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Friction drilling is a unique way of creating holes in steel. In a solitary advance, a rotating conical tool is utilized to enter by penetrating as an opening on the surface of the sheet and making a bushing without making a chip. During this process, the heat produced by the frictional power linking the device and the sheet metal workpiece is used to pierce and make a bushing out of work. The goal of this novel hole-making process is to improve the bushing length in the thin-walled sheet metals by forming a bush and then combining thin sheet metals. The inconceivable utilizations of warm grating penetrating in a few modern areas will introduce another period of interfacing processes for different work materials in automobiles. Design/methodology/approach: Researchers have undergone numerous experiments based on the machining parameters, including spindle speed, feed rates, Friction Contact Ratio (FACR), tool angle, tool diameter, sheet thickness, and the output of the friction drilling, includes the bushing length, surface roughness, tool wear, hardness, thrust force, torque and microstructural evaluation. Findings: The crucial concerns that should be addressed and researched by researchers in the near future, such as determining the optimal machining parameters of such process and analysing, bushing length, microstructural impacts on the many aspects and their performance, are highlighted. Research limitations/implications: This research paper tends to examine the advancements in research on the friction drilling method and its applications, taking into account the benefits and limits of friction drilling. Practical implications: The present paper identifies the machining parameters and their contribution towards the output level of various materials like Stainless steel, Brass, aluminium, titanium, tempered steel and nickel-based compounds of different thickness. Originality/value: The machining parameters like spindle speeds, feed rate, tool angles, thrust force, Torque, surface roundness, bushing height, frictional heat and tool diameter are optimized in the friction drilling. The incorrect bushing is formed due to the high thrust force, and Low temperatures cause ductility and softening issues.
Rocznik
Strony
12--20
Opis fizyczny
Bibliogr. 42 poz.
Twórcy
  • Department of Mechanical Engineering, AAA College of Engineering and Technology, Sivakasi, Tamil Nadu, 626005, India
autor
  • Department of Mechanical Engineering, Mepco Schlenk Engineering College, Sivakasi, Tamil Nadu, 626005, India
Bibliografia
  • [1] S.A. El-Bahloul, H.E. El-Shourbagy, M.Y. Al-Makky, T.T. El-Midany, Thermal Friction Drilling: (A Review), Proceedings of the 15th International Conference on Aerospace Sciences and Aviation Technology “ASAT-15”, Cairo, Egypt, 2013.
  • [2] N. Srilatha, B. Srinivasa Prasad, A novel method of friction drilling technique review, AIP Conference Proceedings 2200 (2019) 020052. DOI: https://doi.org/10.1063/1.5141222
  • [3] R. Piquet, B. Ferret, F. Lachaud, P. Swider, Experimental analysis of drilling damage in thin carbon/epoxy plate using special drills, Composites Part A: Applied Science and Manufacturing 31/10 (2000) 1107-1115. DOI: https://doi.org/10.1016/S1359-835X(00)00069-5
  • [4] P. Sitek, A. Katunin, Analysis of drilling process of com-posite structures – Part I: Evaluation of thermal con-dition, Modelling in Engineering 24/55 (2015) 88-94.
  • [5] S.F. Miller, A.J. Shih, Thermo-mechanical finite element modeling of the friction drilling process, Journal of Manufacturing Science and Engineering 129/3 (2007) 531-538. DOI: https://doi.org/10.1115/1.2716719
  • [6] M. Boopathi, S. Shankar, S. Manikandakumar, R. Ramesh, Experimental Investigation of Friction Drilling on Brass, Aluminum and Stainless Steel, Procedia Engineering 64 (2013) 1219-1226. DOI: https://doi.org/10.1016/j.proeng.2013.09.201
  • [7] W.-L. Ku, C.-L. Hung, S.-M. Lee, H.-M. Chow, Optimization in thermal friction drilling for SUS 304 stainless steel, International Journal Advanced Manufacturing Technology 53 (2011) 935-944. DOI: https://doi.org/10.1007/s00170-010-2899-5
  • [8] S.F. Miller, R. Li, H. Wang, A.J. Shih, Experimental and numerical analysis of the friction drilling process, Journal of Manufacturing Science and Engineering, 128/3 (2006) 802-810. DOI: https://doi.org/10.1115/1.2193554
  • [9] S.F. Miller, A.J. Shih, P. Blau, Microstructural Alterations Associated with Friction Drilling of Steel, Aluminum and Titanium, Journal of Materials Engineering and Performance 14/5 (2005) 647-653. DOI: https://doi.org/10.1361/105994905X64558
  • [10] S.F. Miller, J. Tao, A.J. Shih, Friction Drilling of Cast Metals, International Journal of Machine Tool and Manufacture 46/12-13 (2006) 1526-1535. DOI: https://doi.org/10.1016/j.ijmachtools.2005.09.003
  • [11] S.F. Miller, P.J. Blau, A.J. Shih, Tool Wear in Friction Drilling, International Journal of Machine Tools and Manufacture 47/10 (2007) 1636-1645. DOI: https://doi.org/10.1016/j.ijmachtools.2006.10.009
  • [12] H.-M. Chow, S.-M. Lee, L.-D. Yang, Machining Characteristic study of friction drilling on AISI 304 Stainless Steel, Journal of Materials Processing Technology 207/1-3 (2008) 180-186. DOI: https://doi.org/10.1016/j.jmatprotec.2007.12.064
  • [13] S.M. Lee, H.M. Chow, F.Y. Huang, B.H. Yan, Friction Drilling of Austenitic Stainless Steel by Uncoated and PVD AlCrN – and TiAlN Coated Tungsten Carbide Tools, International Journal of Machine Tools and Manufacture 49/1 (2009) 81-88. DOI: https://doi.org/10.1016/j.ijmachtools.2008.07.012
  • [14] C. Ozek, Z. Demir, Investigate the Friction Drilling of Aluminium Alloys According to the Thermal Conductivity, TEM Journal 2/1 (2013) 93-101.
  • [15] R. Kumar, N. Rajesh Jesudoss Hynes, Finite-element simulation and validation of material flow in thermal drilling process, Journal of the Brazilian Society of Mechanical Sciences and Engineering 40 (2018) 162. DOI: https://doi.org/10.1007/s40430-018-1091-y
  • [16] N. Rajesh Jesudoss Hynes, R. Kumar, Process optimization for maximizing bushing length in thermal drilling using integrated ANN-SA approach, Journal of the Brazilian Society of Mechanical Sciences and Engineering 39 (2017) 5097-5108. DOI: https://doi.org/10.1007/s40430-017-0820-y
  • [17] N. Rajesh Jesudoss Hynes, P. Nagaraj, J. Angela Jennifa Sujana, Mechanical Evaluation and Micro-structure of Friction welded Aluminium-Mildsteel joints, The Arabian Journal for Science and Engineering 39 (2014) 5017-5023. DOI: https://doi.org/10.1007/s13369-014-1082-y
  • [18] N. Rajesh Jesudoss Hynes, P. Nagaraj, R. Meby Selvaraj, Finite Element based Thermal Modelling of Friction Welding of Dissimilar Materials, International Journal of Modern Physics: Conference Series 22 (2013) 196-202. DOI: https://doi.org/10.1142/S201019451301012X
  • [19] N. Rajesh Jesudoss Hynes, P. Nagaraj, M. Vivek Prabhu, Evaluation of Bending Strength in Friction Welded Alumina/Mild Steel Joints by Applying Factorial Technique, International Journal of Modern Physics: Conference Series 22 (2013) 184-189. DOI: https://doi.org/10.1142/S2010194513010106
  • [20] N. Rajesh Jesudoss Hynes, P. Nagaraj, S. Joshua Basil, Numerical Simulation on Joining of Ceramics with Metal by Friction Welding Technique, International Journal of Modern Physics: Conference Series 22 (2013) 190-195. DOI: https://doi.org/10.1142/S2010194513010118
  • [21] N. Rajesh Jesudoss Hynes, P. Nagaraj, P. Thanga Kumar, Thermal Modeling of Friction Plug Welding, International Journal of Applied Engineering Research 9 (2014) 9031-9033.
  • [22] N. Rajesh Jesudoss Hynes, P. Nagaraj, R. Tharmaraj, Prediction of Thermal Profile During Friction Stud Welding of Aluminium - Mild Steel Joints, International Journal of Applied Engineering Research 10 (2015) 6107-6110.
  • [23] N. Rajesh Jesudoss Hynes, M. Muthukumaran, N. Rakesh, C.K. Gurubaran, Numerical Analysis in Friction Drilling of AISI 1020 Steel and AA 6061 T6 Alloy, Recent Advances in Environmental and Earth Sciences and Economics 39 (2015) 145-149.
  • [24] R. Kumar, N. Rajesh Jesudoss Hynes, Numerical Analysis of Thermal Drilling Technique on Titanium sheet metal, AIP Conference Proceedings 1953 (2018) 130014. DOI: https://doi.org/10.1063/1.5033158
  • [25] P. Vijayabaskar, N. Rajesh Jesudoss Hynes, Simulation of Friction Stir Drilling Process, AIP Conference Proceedings 1953 (2018) 140109. DOI: https://doi.org/10.1063/1.5033284
  • [26] N. Rajesh Jesudoss Hynes, P. Nagaraj, P. Prakash, Thermal Analysis on Joining of Dissimilar Metals by Friction Stud Welding, Advanced Materials Research 984-985 (2014) 592-595. DOI: https://doi.org/10.4028/www.scientific.net/AMR.984- 985.592
  • [27] N. Rajesh Jesudoss Hynes, J. Angela Jennifa Sujana, P. Karuppasamy, Simulation of Friction Stud Welding Process with an inter-metallic layer, International Journal of Applied Engineering Research 9 (2014) 9028-9030.
  • [28] N. Rajesh Jesudoss Hynes, M. Vivek Prabhu and P. Nagaraj, Joining of hybrid AA6063-6SiCp-3Grp composite and AISI 1030 steel by friction welding, Defence Technology 13/5 (2017) 338-345. DOI: https://doi.org/10.1016/j.dt.2017.05.014
  • [29] R. Meby Selvaraj, Rajesh Jesudoss Hynes, Assessment of Influencing Factors on Mechanical and Electrical Properties of Al/Cu Joints, AIP Conference Proceedings 1953 (2018) 130019. DOI: https://doi.org/10.1063/1.5033163
  • [30] N. Rajesh Jesudoss Hynes, S. Raja, Experimental Study on Joining of AA6063 and AISI 1040 steel, AIP Conference Proceedings 1953 (2018) 130020. DOI: https://doi.org/10.1063/1.5033164
  • [31] P. Shenbaga Velu, N. Rajesh Jesudoss Hynes, Numerical Modeling of Friction welding of Bi-metal joints for Electrical applications, AIP Conference Proceedings 1953 (2018) 140097. DOI: https://doi.org/10.1063/1.5033272
  • [32] N.J. Vignesh, N. Rajesh Jesudoss Hynes, Thermal Analysis of Friction Riveting of Dissimilar Materials, AIP Conference Proceedings 1953 (2018) 140110. DOI: https://doi.org/10.1063/1.5033285
  • [33] R. Sankaranarayanan, N. Rajesh Jesudoss Hynes, Friction riveting for joining of wide range of dissimilar materials, AIP Conference Proceedings 2142 (2019) 150004. DOI: https://doi.org/10.1063/1.5122553
  • [34] M.T. Kaya, A. Aktas, B. Beylergil, H.K. Akyildiz, An Experimental Study on Friction Drilling of ST12 Steel, Transactions of the Canadian Society for Mechanical Engineering 38/3 (2014) 319-329. DOI: https://doi.org/10.1139/tcsme-2014-0023
  • [35] F. Aslan, L. Langlois, T. Balan, Experimental analysis of the flow drill screw driving process, The International Journal of Advanced Manufacturing Technology 104/5-8 (2019) 2377-2388. DOI: https://doi.org/10.1007/s00170-019-04097-z
  • [36] J.D. Skovron, R. Rohan Prasad, D. Ulutan, L. Mears, D. Detwiler, D. Paolini, B. Baeumler, L. Claus, Effect of Thermal Assistance on the Joint Quality of Al6063- T5A During Flow Drill Screwdriving, Journal of Manufacturing Science and Engineering 137 (2015) 051019. DOI: https://doi.org/10.1115/1.4031242
  • [37] P. Krasauskas, Experimental and statistical investigation of thermo-mechanical friction drilling process, Mechanika 17/6 (2011) 681-686. DOI: https://doi.org/10.5755/j01.mech.17.6.1014
  • [38] Z. Demir, An Experimental Investigation of the Effect of Depth and Diameter of Pre-drilling on Friction Drilling of A7075-T651 Alloy, Journal of Sustainable Construction Materials and Technologies 1/2 (2016) 46-56. DOI: https://dx.doi.org/10.29187/jscmt.2017.5
  • [39] C. Ozek, Z. Demir, Investigate the Surface Roughness and Bushing Shape in Friction Drilling of A7075-T651 and St37 Steel, TEM Journal 2/2 (2013) 170-180.
  • [40] S.A. El-Bahloul, H.E. El-Shourbagy, A.M. El-Bahloul, T.T. El-Midany, Experimental and Thermo- Mechanical Modeling Optimization of Thermal Friction Drilling for AISI 304 Stainless steel, CIRP Journal of Manufacturing Science and Technology 20 (2018) 84-92. DOI: https://doi.org/10.1016/j.cirpj.2017.10.001
  • [41] U.S. Nwankiti, S.A. Oke, Thermal friction drilling process parametric optimization for AISI 304 stainless steel using an integrated Taguchi-Pareto–Grey Wolf-desirability function analysis optimization technique, Indonesian Journal of Industrial Engineering and Management 3/3 (2022) 210-223. DOI: http://dx.doi.org/10.22441/ijiem.v3i3.15444
  • [42] S. Dehghan, M.I.S. Ismail, M.K.A.M. Ariffin, B.T.H.T. Baharudin, Friction Drilling of Difficult-to-Machine Materials: Workpiece Microstructural Alterations and Tool Wear, Metals 9/9 (2019) 945. DOI: https://doi.org/10.3390/met9090945
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9ed65d7c-46aa-40c6-9e89-0555d92c065e
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