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Effect of tool microstructure on the white layer formation

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Purpose of this paper: This work supplements the knowledge concerning formation of the white layer on the surface of the tools being utilized in high temperature metal forming processes. Eight iron-based materials were tested: 3 ledeburitic cast steels, 2 hypereutectoid cast steels, normalized and stress relief annealed steel, hardened and tempered steel and nodular mottled cast iron. Design/methodology/approach: The exploitation tests were performed on the hot rolling mills for selected rolled sections, rolling stands and roll passes. The samples were cut out of the roll in such a way that they contained the roll working surface and were used for metallographic observations of the subsurface zone. Findings: It was found, that uniform distribution of dispersed precipitates of hypereutectoid cementite in the alloy matrix prevents the formation of the white layer on the surface of the rolls. Research limitations/implications: The white layer definition was given. An influence of the microstructure of iron base alloys on the susceptibility to form the white layer on their surface due to tribological contact was also determined. Practical implications: The procedure for obtaining rolled products of better quality as well as for restricting the probability of roll cracking was proposed. Obtained results should allow proper design of the microstructure of the materials for tools. Originality/value: This work contains several new aspects, which are: the unique tribological conditions for performing the tests, wide range of investigated materials, and combining the microstructure of the material with the susceptibility of the formation of the white layer on its surface. The results of this research may be used by the producers of tools for high temperature metal forming.
Rocznik
Strony
93--96
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
autor
  • Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
autor
  • Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, Poland
Bibliografia
  • [1] J. Pacyna, J. Krawczyk, The white layer formation conditions and its properties, Hutnik-Wiadomości Hutnicze (Poland) No 11, 72 (2005) 545-553.
  • [2] G. Cusanelli, A. Hessler-Wyser, F. Bobard, R. Demellayer, R. Perez, R. Flükiger, Microstructure at submicron scale of the white layer produced by EDM technique, Journal of Materials Processing Technology 149 (2004) 289-295.
  • [3] A. Barbacki, M. Kawalec, A. Hamrol, Turning and grinding as a source of microstructural changes in the surface layer of hardened steel, Journal of Materials Processing Technology 133 (2003) 21-25.
  • [4] A. Barbacki, M. Kawalec, Structural alterations in the surface layer during hard machining, Journal of Materials Processing Technology 64 (1997) 33-39.
  • [5] J. Pacyna, J. Krawczyk, The wear mechanisms of toughened rails, Metallurgy and Foundry Engineering 27 (2001) 229-234.
  • [6] J. Pacyna et al., Choice of new optimum materials for wearresistant and high mechanically resistant rolls for respective product ranges of Heavy-Section Mill, Works of the Faculty of Metallurgy and Materials Science, AGH University of Science and Technology, 1999, Kraków (in Polish).
  • [7] B. Zhang, W. Shen, Y. Liu, X. Tang, Y. Wang, Microsructures of surface white layer and internal white adiabatic shear band, Wear 211 (1997) 164-168.
  • [8] Y. Wang, T. Lei, J. Liu, Tribo-metallographic behavior of high carbon steels in dry sliding III. Dynamic microstructural changes and wear, Wear 231 (1999) 20-37.
  • [9] A. Barbacki, J.A. Kozubowski, M. Kawalec, Micro- and nanostructural observations of the surfach layer of hardened bearingsteel, Inżynieria Materiałowa (Poland) 4 (1998) 978-981.
  • [10] S.B. Newcomb, W.M. Stobbs, A transmission electron microscopy study of the white-etching layer on a rail head, Materials Science and Engineering 66 (1984) 195-204.
  • [11] R.C. Glenn, W.C. Leslie, The nature of “white streaks” in impacted steel armor plate, Metallurgical Transactions 2 (1971) 2945-47.
  • [12] J. Krawczyk, E. Rożniata, J. Pacyna, The influence of hypereutectoid cementite morphology upon fracture toughness of chromium-nickel-molybdenum cast steel of ledeburite class, Journal of Materials Processing Technology 162-163 (2005) 336-341.
  • [13] J. Krawczyk, J. Pacyna, The heat treatment influence on structure and properties of cast steels for mill rolls, Hutnik -Wiadomości Hutnicze (Poland) No 7-8, 71 (2004) 370-374.
  • [14] J. Krawczyk, J. Pacyna, A. Kokosza, Fracture toughness of cast materials for mill rolls, Proceedings of the 6th International Conference for Mesomechanics, Multiscaling in Applied Science and Emerging Technology, Fundamentals and Applications in Mesomechanics, 31 May-4 June, 2004, Patras, Greece, 203-207.
  • [15] J. Pacyna, J. Krawczyk, The influence of heat treatment on transformed ledeburite morphology in hypoeutectic alloys, 10th Jubilee International Scientific Conference Achievements in Mechanical & Materials Engineering, Gliwice-Kraków-Zakopane, December 9-13, 2001, 429-434 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9ec1fdc6-10da-42d6-9cfd-5a7099147469
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