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Application of a SPH coupled FEM method for simulation of trimming of aluminum autobody sheet

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In this paper, the applications of mesh-free SPH (Smoothed Particle Hydrodynamics) continuum method to the simulation and analysis of trimming process is presented. In dealing with shearing simulations for example of blanking, piercing or slitting, existing literatures apply finite element method (FEM) to analysis of this processes. Presented in this work approach and its application to trimming of aluminum autobody sheet allows for a complex analysis of physical phenomena occurring during the process without significant deterioration in the quality of the finite element mesh during large deformation. This allows for accurate representation of the loss of cohesion of the material under the influence of cutting tools. An analysis of state of stress, strain and fracture mechanisms of the material is presented. In experimental studies, an advanced vision-based technology based on digital image correlation (DIC) for monitoring the cutting process is used.
Rocznik
Strony
56--61
Opis fizyczny
Bibliogr. 17 poz., rys., tab., wykr.
Twórcy
autor
  • Faculty of Mechanical Engineering, Koszalin University of Technology, Racławicka 15-17 str., 75-620 Koszalin, Poland
Bibliografia
  • 1. Achouri M., Gildemyn E., Germain G., Dal Santo P., Potiron A. (2014), Influence of the edge rounding process on the behavior of blanked parts: numerical predictions with experimental correlation, International Journal of Advanced Manufacturing Technology, 71, 1019-1032.
  • 2. Bagci E. (2011), 3-D numerical analysis of orthogonal cuttingprocess via mesh-free method, International Journal of Physical Sciences, 6, 1267-1282.
  • 3. Das R., Cleary PW. (2007), Modeling plastic deformation andthermal response in welding using smoothed particle hydrodynamics,16th Australasian fluid mechanics conference, 2–7 December 2007.
  • 4. Domski J., Katzer J. (2013), Load-deflection characteristic of fibre concrete based on waste ceramic aggregate, Annual Set The Environment Protection 15, 213-230.
  • 5. Gąsiorek D. (2013), The application of the smoothed particle hydrodynamics (SPH) method and the experimental verification of cutting of sheet metal bundles using a guillotine, Journal of Theoretical and Applied Mechanics, 51 (4), 1053-1065.
  • 6. Gingold RA., Monaghan JJ. (1977),Smooth particle hydrodynamics: theory and application to non-spherical stars, Monthly Notices of the Royal Astronomical Society, 181, 375-389.
  • 7. Golovashchenko S.F. (2006), A study on trimming of aluminum autobody sheet and development of a new robust process eliminating burrs and slivers, International Journal of Mechanical Sciences, 48, 1384-1400.
  • 8. Golovashchenko S.F. (2007), Analysis of Trimming of Aluminum Closure Panels, JMEPEG ,16, 213-219.
  • 9. Heisel U., Zaloga W., Krivoruchko D., Storchak M., Goloborodko L. (2013), Modelling of orthogonal cutting processes with the methodof smoothed particle hydrodynamics, Production Engineering Research and Development, 7, 639-645.
  • 10. Hilditch T.B., Hodgson P.D. (2005a), Development of the sheared edge in the trimming of steel and light metal sheet, Part 1 - Experimental observations, Journal of Materials Processing Technology, 169, 184-191.
  • 11. Hilditch T.B., Hodgson P.D. (2005b), Development of the sheared edge in the trimming of steel and light metal sheet, Part 2 – Mechanisms and modeling,Journal of Materials Processing Technology, 169, 192-198.
  • 12. Ilinich A.M., Golovashchenko S.F., Smith L.M. (2011), Material anisotropy and trimming method effects on total elongation in DP500 sheet steel, Journal of Materials Processing Technology, 211, 441-449.
  • 13. Jianming W., Feihong L., Feng Y., Gang Z. (2011), Shot peening simulation based on SPH method, International Journal of Advanced Manufacturing Technology, 56, 571-578.
  • 14. Johnson G.R., Cook W.H. (1985), Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures, Engineering Fracture Mechanics, 21(1), 31-48.
  • 15. Kozicki J., Tejchman J. (2007), Experimental investigations of strain localization in concrete using digital image correlation (DIC) technique, Archives of Hydro-Engineering and Environmental Mechanics, 54(1), 3-24.
  • 16. Li M. (2000), Micromechanisms of deformation and fracture in shearing aluminum alloy sheet, International Journal of Mechanical Sciences, 42, 907-923.
  • 17. Xi Y., Bermingham M., Wang G., Dargusch M. (2014), SPH/FE modeling of cutting force and chip formation during thermally assisted machining of Ti6Al4V alloy, Computational Materials Science, 84, 188-197.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9ddc73b2-f6af-40f2-aa5f-4bb8381cc575
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