Virtual Machining of Total Knee Replacement Products Based on Finite Element Analysis (FEA) and Re-Design Optimization by ISO 14243

• Autorzy: Setyoadi Yuris , Ismail Rifky , Bayuseno AP. , Jujur I Nyoman , Novriansyah Robin , Darmanto , Prawibowo Hartanto , Anggoro P.W.

Identyfikatory

DOI

10.2478/mspe-2025-0025

• Języki publikacji: EN

Abstrakty

EN

This study evaluates the performance of total knee replacement (TKR) components by examining the design, simulation, and machining processes involved. The purpose was to assess the suitability of computer-aided design (CAD) about established standards for total knee replacement (TKR) components, focusing on the femoral and tibial components. Finite element analysis (FEA) was conducted using Abaqus software to simulate stress and contact pressure on the components, specifically under ISO 14243-3 Standard loading conditions. The results revealed that stress concentrations and maximum contact pressure occurred at several points, with peak pressure observed on the lateral side of the femoral component. Based on these findings, the study included a redesign of the knee implant components, followed by re-validation using finite element analysis (FEA). The study also explored the machining process of the femoral component, highlighting the importance of using computer-aided manufacturing (CAM) software to ensure precision in producing complex geometries. CAM software simulations were used to verify tool paths and prevent manufacturing errors. These results underscore the importance of integrating CAD, FEA, and CAM processes to improve the design and production of TKR components.

Słowa kluczowe

EN

total knee replacement; finite element analysis; computer-aided manufacturing; femoral; tibial; knee joint

• Wydawca: STE GROUP
• Czasopismo: Management Systems in Production Engineering
• Rocznik: 2025
• Tom: nr 2 (33)
• Strony: 258--267
• Opis fizyczny: Bibliogr. 24 poz., rys., tab.

Twórcy

autor

Setyoadi Yuris

• Department of Mechanical Engineering Faculty of Engineering Diponegoro University Semarang, Central Java, Indonesia Mechanical Engineering Department PGRI University, Semarang Central Java, Indonesia

• https://orcid.org/0009-0006-7377-8667

autor

Ismail Rifky

• Center for Bio-Mechanics Bio-Material Bio-Mechatronics and Bio-Signal Processing (CBIOM3S) Central Java, Indonesia

• https://orcid.org/0000-0003-0445-3405

autor

Bayuseno AP.

• Department of Mechanical Engineering Faculty of Engineering Diponegoro University, Semarang Central Java, Indonesia

• https://orcid.org/0000-0002-0882-4480

autor

Jujur I Nyoman

• Center for Advanced Materials Research OR Nanotechnology and Materials-BRIN

• https://orcid.org/0000-0001-6590-8798

autor

Novriansyah Robin

• Department of Orthopaedic and Traumatology Dr. Kariadi Hospital, Semarang Central Java, Indonesia

• https://orcid.org/0000-0001-5030-5556

autor

Darmanto

• Department of Mechanical Engineering Faculty of Engineering Wahid Hasyim University Semarang, Central Java, Indonesia

autor

Prawibowo Hartanto

• Center for Bio-Mechanics Bio-Material Bio-Mechatronics and Bio-Signal Processing (CBIOM3S) Central Java, Indonesia

• https://orcid.org/0000-0002-4004-2876

autor

Anggoro P.W.

• Department of Industrial Engineering Faculty of Industrial Technology University of Atma Jaya Yogyakarta Yogyakarta, Indonesia

• https://orcid.org/0000-0002-5956-0796

Bibliografia

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Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki i promocja sportu (2025).