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The Effect of Successive Stages of the Melting Process on the Nucleation of Ductile Cast Iron

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The article discusses issues related to the melting of grey and ductile cast iron in terms of metallurgical quality. The derivative and thermal analysis (DTA) was used to assess this quality. The article presents the results of research carried out in industrial conditions and analysed by the Itaca system. In the paper, the effect of the furnace type, the charge materials and the inoculation process on the parameters characterising the cast iron being melted was analysed. The most important of these are the minimum eutectic temperature (Temin), the liquidus temperature (Tliquidus) and the nucleation rate. The results of the research and calculations are shown in graphs and as dependencies. Some of DTA results were compared to the microstructure analysis results. The article shows that the derivative and thermal analysis is a very effective tool in the assessment of the metallurgical quality of cast iron. It is a very good addition to chemical analysis. Based on the results of the research, it was concluded that a very high correlation exists between the rate of nucleation (DTA) and the number of graphite nuclei (microstructure analysis). Furthermore, it was also found that an improvement in nucleation could be achieved by ensuring a high value of carbon equivalent (CE) and, above all, by conducting the primary and secondary inoculation processes, respectively.
Rocznik
Strony
61--67
Opis fizyczny
Bibliogr. 20 poz., il., tab., wykr.
Twórcy
  • “Śrem” Iron Foundry Sp. z o.o, Śrem, Poland
  • “Śrem” Iron Foundry Sp. z o.o, Śrem, Poland
  • “Śrem” Iron Foundry Sp. z o.o, Śrem, Poland
autor
  • “Śrem” Iron Foundry Sp. z o.o, Śrem, Poland
  • “Śrem” Iron Foundry Sp. z o.o, Śrem, Poland
autor
  • “Śrem” Iron Foundry Sp. z o.o, Śrem, Poland
  • Silesian University of Technology, Department of Foundry Engineering, Gliwice, Poland
Bibliografia
  • [1] Stefanescu, D.M., Suarez, R. & Kim S.B, (2020). 90 years of thermal analysis as a control tool in the melting of cast iron. China Foundry. 17(2), 69-84. https://doi.org/10.1007/s41230- 020-0039-x.
  • [2] Jura, S., Sakwa, J. & Borek, K. (1980). Application of thermal and differential analysis for determination of chemical composition parameters. Krzepnięcie Metali i Stopów. 3, 16- 24. (in Polish).
  • [3] Jura, S., Sakwa, J. & Borek, K. (1980). Differential analysis of solidification and crystallization processes of gray cast iron. Krzepnięcie Metali i Stopów. 3, 25-35. (in Polish).
  • [4] Jura, Z. & Jura, S. (1990). Calorimetric curve and heat source in thermal and derivational analysis of cast iron solidification process. Krzepnięcie Metali i Stopów. 16, 126-139. (in Polish).
  • [5] Jura, Z. & Jura, S. (1996). The theory of the TDA method in the study of Al alloys. Krzepnięcie Metali i Stopów. 28, 57- 88. (in Polish).
  • [6] Jura, S., Studnicki, A., Przybył, M. & Jura, Z. (2001). Application of the ATD method to assess the quality of ductile cast iron. Archiwum Odlewnictwa. 1(1), 93-102. (in Polish).
  • [7] Gawroński, J., Szajnar, J., Jura, Z. & Studnicki, A. (2004). Professor Stanisław Jura, creator of the theory and industrial applications of diagnostics and wear of metals and alloys. Archiwum Odlewnictwa. 4(SI 16), 1-74. (in Polish).
  • [8] Pietrowski, S. & Władysiak, R. (1996). TDA Inspection of piston silumins. Krzepnięcie Metali i Stopów. 28, 160-173. (in Polish).
  • [9] Pietrowski, S. & Gumienny, G. (2002). Methodology for preparing the quality assessment of ductile cast iron using the TDA method. Archiwum Odlewnictwa. 2(6). (in Polish).
  • [10] Pietrowski, S. & Gumienny, G. (2002). Evaluation of the quality of ductile cast iron EN-GJS-400-15 by the TDA method. Archiwum Odlewnictwa. 2(6), 257-268. (in Polish).
  • [11] Chisamera, M., Riposan, I., Stan, S., Stefan, E. & Costache, G. (2009). Thermal analysis control of in-mould and ladle inoculated grey cast irons. China Foundry. 6(2), 145-151.
  • [12] Erturka, S.O., Kumruoglub, L.C., Ozel, A. (2017). Determination of feederless casting limits by thermal analysis in cast iron. Acta Physica Polonica A. 131(3), 370-373. DOI: 10.12693/APhysPolA.131.370.
  • [13] Seidu, S.O. (2013). Thermal analysis of preconditioned ductile cast iron. International Journal of Current Engineering and Technology. 3(3), 813-818. ISSN 2277- 4106.
  • [14] Cojocaru, A.M., Riposan, I. & Stan, S. (2019). Solidification influence in the control of inoculation effects in ductile cast irons by thermal analysis. Journal of Thermal Analysis and Calorimetry.138, 2131-2143. https://doi.org/10.1007/s10973- 019-08808-2.
  • [15] Petrus, Ł., Bulanowski, A., Kołakowski, J., Brzeżański, M., Urbanowicz, M., Sobieraj, J., Matuszkiewicz, G., Szwalbe, L., Janerka, K. (2020). The influence of selected melting parameters on the physical and chemical properties of cast iron. Archives of Foundry Engineering. 20(1), 105-110. DOI: 10.24425/afe.2020.131290.
  • [16] Petrus, Ł., Bulanowski, A., Kołakowski, J., Sobieraj, J., Paruch, T., Urbanowicz, M., Brzeżański, M., Burdzy, D. & Janerka. K. (2021). Importance of TDA thermal analysis in an automated metallurgical process. Journal of Casting & Materials Engineering. 5(4), 89-93. https://doi.org/10.7494/ jcme.2021.5.4.89.
  • [17] ProserviceTech. Retrieved June, 30, 2022 from http://www.proservicetech.it/itacax-thermal-analysis-final iron-quality-control/.
  • [18] Novacast. Retrieved June, 30, 2022 from https://www.novacast.se/product/atas/.
  • [19] Heraeus. Retrieved June, 30, 2022 from https://www.heraeus.com/en/hen/products_and_solutions_he n/foundry/thermal_analysis/thermal_analysis.html.
  • [20] Vesuvius. Retrieved June, 30, 2022 from https://www.vesuvius.com/content/dam/vesuvius/corporate/ Our-solutions/our-solutions-master-english/foundry/ Newsletter/Issue2/FP-new-issues/FERROLAB%20V.pdf.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9d9dffb8-e7de-4646-9114-ca2f56fb732e
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