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Purpose: Purpose of this paper was to study the main effects of the turning in the superficial integrity of the duplex stainless steel ASTM A890-Gr6A. Design/methodology/approach: The focus of the work was the finishing operations and a complete factorial planning was used, with 2 levels and 5 factors. The tests were conducted on a turning center with carbide tools and the main entrances variables were: tool material class, feed rate, cutting depth, cutting speed and cutting fluid utilization. The answers analyzed were: micro structural analysis by optical microscopy and x-ray diffraction, cutting forces measurements by a piezoelectric dynamometer, surface roughness, residual stress by x-ray diffraction technique and the micro-hardness measurements. Findings: The results do not showed any changes in the micro structural of the material, even when the greater cutting parameters were used. All the other answers were correlated with the cutting parameters and its better combination was founded for the best superficial integrity. The smaller feed rate (0.1 mm/v), smaller cutting speed (110 m/min) and the greater cutting depth (0.5 mm) provided the smaller values for the tensile residua stress, the smaller surface roughness and the greater micro-hardness. Research limitations/implications: The correlation between all the answers was very difficult to analyze because there was great interaction between the factors, but for some data group it was possible. Originality/value: The paper contribute for the study of the super duplex stainless steel, considering that no one researches was founded for the studied topics in this material in witch presents different behavior in machining when compared with another stainless steels.
Wydawca
Rocznik
Tom
Strony
335--338
Opis fizyczny
Bibliogr. 15 poz., rys., tab., wykr.
Twórcy
autor
- Escola de Engenharia Mauá, Instituto Mauá de Tecnologia, 09580-900 – SP, Sao Caetano do Sul, Brazil
autor
- Escola de Engenharia Mauá, Instituto Mauá de Tecnologia, 09580-900 – SP, Sao Caetano do Sul, Brazil
- Dept. de Eng. Mecatrônica e Sistemas Mecânicos, Escola Politécnica da Universidade de Sao Paulo, 05508-900 – SP, Sao Paulo, Brazil
- Dept. de Eng. Mecânica, Escola de Eng. da Universidade Presbiteriana Mackenzie, 01302-907 – SP, Sao Paulo, Brazil
autor
- Dept. de Eng. Mecatrônica e Sistemas Mecânicos, Escola Politécnica da Universidade de Sao Paulo, 05508-900 – SP, Sao Paulo, Brazil
autor
- Escola de Engenharia Mauá, Instituto Mauá de Tecnologia, 09580-900 – SP, Sao Caetano do Sul, Brazil
- Faculdade de Engenharia Industrial, Centro Universitário da FEI, 09850-901 – SP, Sao Bernardo do Campo, Brazil
autor
- Lab. de difraçao de raios-x – CCTM, Instituto de Pesquisas Energéticas e Nucleares IPEN-CNEN, 05508-900 – SP, Sao Paulo, Brazil
Bibliografia
- [1] C. Chang, Turning of stainless steel with worn tools having chamfered main cutting edges. International Journal of Machine Tools & Manufacture, v. 4, p. 291-313, 1998.
- [2] H.K. Tönshoff, W. König, Machining of holes, developments in drilling technology. Annals of the CIRP, v. 43, p. 551-561, 1994.
- [3] R.M. Davidson, J.D. Redmond, A guide to use duplex stainless steels. Materials & Design, v. 12, n. 4, p.187-192, 1991.
- [4] G. Berglund, P. Wilhelmsson, Fabrication and Practical Experience of Duplex Stainless Steels. Proceedings of “UK Corrosion’86”, Birmingham, 1986.
- [5] J. Paro, H. Hänninen, V. Kauppinen, Tool wear and machinability of HIPed P/M and conventional cast duplex stainless steels. Wear, v. 249, p. 279-284, 2001.
- [6] D.Y. Jang, R.R. Watkins, K.J. Kozaczek, C.R. Hubbard, O.B. Cavin, Surface residual stresses in machined austenitic stainless steel. Wear, v. 194, p. 168-173, 1996.
- [7] Y. Matsumoto, M.M. Barash, C.R. Liu, Effect of hardness on the surface integrity of AISI 4340 steel. Journal of Engineering for Industry, v. 108, p.169-175, 1986.
- [8] M. Thomas, Y. Beauchamp, Statistical investigation of modal parameters of cutting tools in dry turning. International Journal of Machine Tools & Manufacture, v. 43, p. 1093-1106, 2003.
- [9] B.Y. Lee, Y.S. Tarng, Cutting-parameter selection for maximizing production rate or minimizing production cost in multistage turning operations. Journal of Materials Processing Technology, v. 105, p. 61-66, 2000.
- [10] W. Bouzid Saï, N. Ben Salah, J.L. Lebrun, Influence of machining by finishing milling on surface characteristics. International Journal of Machine Tools & Manufacture, v. 41, p. 443-450, 2001.
- [11] E. Capello, P. Davoli, G. Bassanini, A. Bisi, Residual stresses and surface roughness in turning. Transactions of the ASME, v. 121, p. 346-351, 1999.
- [12] R.M. Saoubi, J.C. Outeiro, B. Changeux, J.L. Lebrun, A.M. Dias, Residual stress analysis in orthogonal machining of standard and resulfurized AISI 316L steels. Journal of materials processing technology, v. 96, p. 225-233, 1999.
- [13] E. Brinsmeier, J.T. Cammett, W. KÖNIG, P. Leskovar, J. Peters, H.K. Tönshoff, Residual stresses – Measurement and causes in machining processes. Annals of the CIRP, v. 31, p. 491-510, 1982.
- [14] S. Delijaicov, Experimental modeling of residual stress in the turning process of the DIN 100 hardened steel and it’s correlations with the cutting forces, São Paulo, Tese (Doutorado) – Escola Politécnica da Universidade de São Paulo, 176 p, 2004.
- [15] SHAW, M.C. Metal cutting principles. 2.ed. New York, Oxford series on advanced manufacturing, 2005.
Typ dokumentu
Bibliografia
Identyfikator YADDA
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