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An Ergonomics Study of a Semiconductors Factory in an IDC for Improvement in Occupational Health and Safety

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The study aimed to conduct an ergonomic intervention on a conventional line (CL) in a semiconductor factory in Malaysia, an industrially developing country (IDC), to improve workers’ occupational health and safety (OHS). Low-cost and simple (LCS) ergonomics methods were used (suitable for IDCs), e.g., subjective assessment, direct observation, use of archival data and assessment of noise. It was found that workers were facing noise irritation, neck and back pains and headache in the various processes in the CL. LCS ergonomic interventions to rectify the problems included installing noise insulating covers, providing earplugs, installing elevated platforms, slanting visual display terminals and installing extra exhaust fans. The interventions cost less than 3 000 USD but they significantly improved workers’ OHS, which directly correlated with an improvement in working conditions and job satisfaction. The findings are useful in solving OHS problems in electronics industries in IDCs as they share similar manufacturing processes, problems and limitations.
Rocznik
Strony
345--356
Opis fizyczny
Bibliogr. 28 poz., rys., tab.
Twórcy
autor
  • Centre for Ergonomics, Multimedia University, Melaka, Malaysia
  • Centre for Ergonomics, Multimedia University, Melaka, Malaysia
  • School of Business, Monash University Sunway Campus, Selangor, Malaysia
Bibliografia
  • 1.Yeow PHP, Sen RN. Quality, productivity, occupational health and safety and cost effectiveness of ergonomic improvements in the test workstations of an electronic factory. Int J Ind Ergon. 2003;32:147–63.
  • 2.Yeow PHP, Sen RN. Ergonomics improvements of the visual inspection process of a printed circuit assembly factory. International Journal of Occupational Safety and Ergonomics (JOSE). 2004;10:365–81.
  • 3.Yeow PHP, Sen RN. Productivity and quality improvements, revenue increment and rejection cost reduction in the manual component insertion lines through the application of ergonomics. Int J Ind Ergon. 2006;36:367–77.
  • 4.Burchfiel CM, Boice JA, Stanfford BA, Bond GG. Prevalence of back pain and joint problems in a manufacturing company. Appl Ergon. 1992;24:298–9.
  • 5.Schierhout GH, Myers JE, Bridger RS. Musculoskeletal pain and workplace ergonomic stressors in manufacturing industry in South Africa. Int J Ind Ergon. 1993;12:3–11.
  • 6.Jefferson JR, McGrath PJ. Back pain and peripheral join pain in an industrial setting. Arch Phys Med Rehabil. 1996;77:385–90.
  • 7.Anderson A, Nordgren B, Hall J. Measurements of movements during highly repetitive industrial work. Appl Ergon. 1996;27:343–4.
  • 8.Chatillon J. Influence of source directivity on noise levels in industrial halls: simulation and experiments. Appl Acoust. 2006;68:682–98.
  • 9.Arezes PM, Miguel AS. Risk perception and safety behaviour: a study in an occupational environment. Saf Sci. 2008;46(6):900–7.
  • 10.Sen RN, Yeow PHP. Ergonomic study on the manual component insertion lines for occupational health and safety improvements. International Journal of Occupational Safety and Ergonomics (JOSE). 2003;9:55–72.
  • 11.Sen RN, Yeow PHP. Costs effectiveness of ergonomic redesign of electronic motherboard. Appl Ergon. 2003;34:453–63.
  • 12.Yeow PHP, Sen RN. The promoters of ergonomics in industrially developing countries (IDCs), their work and challenges. In: Thatcher A, Fisher J, Miller K, editors. Proceedings of 3rd CybErg 2002: The Third International Cyberspace Conference on Ergonomics. Johannesburg, South Africa: International Ergonomics Association Press, University of the Witwatersrand; 2002. p. 18–30.
  • 13.Pocekay D, McCurdy SA, Samuels SJ, Hammond K, Schenker MB. A crosssectional study of musculoskeletal symptoms and risk factors in semiconductor workers. Am J Ind Med. 1995;28:861–71.
  • 14.Sinclair MA. Subjective assessment. In: Wilson JR, Corlett EN, editors. Evaluation of human work—a practical ergonomics methodology. London, UK: Taylor & Francis; 1995. p. 69–100.
  • 15.Drury CG. Methods for direct observation of performance. In: Wilson JR, Corlett EN, editors. Evaluation of human work—a practical ergonomics methodology. London, UK: Taylor & Francis; 1995. p. 45–68.
  • 16.Drury CG. The use of archival data. In: Wilson JR, Corlett EN, editors. Evaluation of human work—a practical ergonomics methodology. London, UK: Taylor & Francis; 1995. p. 101–12.
  • 17.Haslegrave CM. Auditory environment and noise assessment. In: Wilson JR, Corlett EN, editors. Evaluation of human work—a practical ergonomics methodology. London, UK: Taylor & Francis; 1995. p. 506–40.
  • 18.Sekaran U. Research methods for business: a skill building approach. New York, NY, USA: Wiley; 2003.
  • 19.Cooper CL. Executive stress: a ten-country comparison. Hum Resour Manage. 1984;23:395–407.
  • 20.Cooper CL, Cooper RD, Eaken LH. Living with stress. London, UK: Penguin Books; 1988.
  • 21.Amat T, Fontaine R, Chong SC. Occupational stress among managers: a Malaysian survey. Journal of Managerial Psychology. 2003;18:622–8.
  • 22.Factories and Machinery Act & Regulations. Kuala Lumpur, Malaysia: MDC; 2001.
  • 23.W. Tombling Ltd. Calculating industrial fan capacity 2004. Retrieved May 20, 2006, from http://www.tombling.com/cooling/ventilation-fan.htm.
  • 24.Kroemer KHE, Grandjean E. Fitting the task to the human: a textbok of occupational ergonomics. 5th ed. London, UK: Taylor & Francis; 1997. p. 54–65.
  • 25.Pheasant ST, Steenbekkers LPA. Anthropometry and the design of workspaces. In: Wilson JR, Corlett EN, editors. Evaluation of human work—a practical ergonomics methodology. 3rd ed. London, UK: Taylor & Francis; 2005. p. 715–728.
  • 26.Farhang AK, Michael SB. Comfort of personal protective equipment. Appl Ergon. 1995;26:195–8.
  • 27.Chee HL, Rampal KG, Chandrasakaran A. Ergonomic risk factors of work processes in the semiconductor industry in peninsular Malaysia. Ind Health. 2004;42:373–81.
  • 28.Karlqvist L. A process for development, specification and evaluation of VDU work tables. Appl Ergon. 1998;29:423–32.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9b982ba0-bc8c-4055-9980-79b772eff735
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