Advanced studies and developments of the E.O. Paton electric welding institute in welding and allied technologies

• Autorzy: Paton Boris E.

Identyfikatory

DOI

10.17729/ebis.2019.1/1

Warianty tytułu

PL

Współczesne badania i opracowania IES im. E. O. Patona w dziedzinie spawalnictwa oraz technologii pokrewnych

• Języki publikacji: EN PL

Abstrakty

EN

The article presents a number of recent solutions developed at the E.O. Paton Electric Welding Institute including technologies and equipment for welding performed using highly-concentrated power sources such as plasma, laser and the electron beam. The above-named technologies were developed in order to weld pipes, thick titanium, aluminium–lithium alloys and high-strength steels. The solutions presented in the article also include vapour-phase technologies used in the production of nanostructured materials enabling the joining of composite materials and intermetallics. The article also discusses newly developed technologies and equipment used in underwater welding and cutting as well as a new electron beam tool for welding in outer space. In addition, the article suggests the application of postweld treatment based on high-density electric impulses and high-frequency mechanical peening in order to increase the service life and reliability of welds. In addition, the article presents the use of digital equipment based on high-sensitive solid-body converters used in non-destructive tests of welded joints as well as the application of industrial robots provided with a technical vision system in relation to products characterised by complex geometry. The article also presents a new method enabling the growing of single crystals of refractory metals and new equipment enabling the welding of live tissues.

PL

Omówiono szereg nowych rozwiązań Instytutu Spawania Elektrycznego, które zostały opracowane w ciągu ostatnich lat, w tym technologie i urządzenia do spawania z zastosowaniem wysokoskoncentrowanych źródeł energii – plazmowego, laserowego oraz wiązki elektronów. Opracowano technologie spawania: rur, tytanu o dużej grubości, stopów aluminiowo-litowych i stali o podwyższonej wytrzymałości, a także technologie parowo-gazowe służące do produkcji nanostrukturalnych materiałów do łączenia materiałów kompozytowych oraz międzymetalicznych. Opracowano również technologie i urządzenia do spawania i cięcia pod wodą, nowe narzędzia do spawania wiązką elektronów w otwartej przestrzeni kosmicznej. W celu zwiększenia trwałości i niezawodności spoin zaproponowano wykorzystanie po spawaniu obróbki z zastosowaniem impulsów prądu elektrycznego o dużej gęstości oraz przekuwanie mechaniczne o wysokiej częstotliwości. W zakresie badań nieniszczących opracowano urządzenia numeryczne na bazie przetworników mikroprocesorowych, a dla wyrobów o skomplikowanym kształcie – robot przemysłowy wyposażony w układ śledzenia. Opracowano nowy sposób hodowania monokryształów metali trudnotopliwych. Opisano nowe urządzenia i narzędzia do zgrzewania tkanek żywych.

Słowa kluczowe

EN

plasma; laser; electron beam; resistance welding; titanium; aluminum-lithium alloy; quality control; surfacing; single crystals; welding of live tissues

PL

plazma; laser; wiązka elektronów; zgrzewanie oporowe; tytan; stop aluminium-lit; kontrola jakości; napawanie; monokryształy; zgrzewanie żywych tkanek

• Wydawca: Sieć Badawcza Łukasiewicz - Górnośląski Instytut Technologiczny
• Czasopismo: Biuletyn Instytutu Spawalnictwa w Gliwicach
• Rocznik: 2019
• Tom: Vol. 63, No. 1
• Strony: 7--18
• Opis fizyczny: Bibliogr. 26 poz., rys., wykr., tab.

Twórcy

autor

Paton Boris E.

• Academician – E. O. Paton Electric Welding Institute, the National Academy of Sciences of Ukraine; Kiev

Bibliografia

• [1] Korzhik V.N., Pashchin N.A., Mikhoduj O.L. et al.: Comparative evaluation of methods of arc and hybrid plasma- arc welding of aluminum alloy 1561 using consumable electrode. The Paton Welding Journal, 2017, no. 4, pp. 30-34. https://doi.org/10.15407/tpwj2017.04.06
• [2] Korzhik V.N., Sydorets V.N., Shanguo Han, Babich A.A.: Development of a robotic complex for hybrid plasma-arc welding of thin-walled structures. The Paton Welding Journal, 2017, no. 5, pp. 62-70. https://doi.org/10.15407/tpwj2017.06.12
• [3] Hamm R.W.: Reviews of accelerator science and technology. Industrial Accelerators, 2008, no. 1, pp. 163-184.
• [4] Maksimov S.: E. O. Paton Electric Welding Institute activity in the field of underwater welding and cutting. Pidvodni Tekhnologii, 2017, no. 6, pp. 37-45.
• [5] Paton B.E., Lebedev V.A., Maksimov S.Yu. et al.: Improvement of equipment for underwater mechanized and automated welding and cutting with flux-cored wire. Svarka i Diagnostika, 2011, no. 5, pp. 54-59.
• [6] Ustinov A.I., Polishchuk S.S., Demchenkov S.A., Petrushinets L.V.: Effect of microstructure of vacuum-deposited Fe100-xNix (30
• [7] Ustinov A. I.: Dissipative properties of nanostructured materials. Strength of Materials, 2008, no. 40, pp. 571-576. https://doi.org/10.1007/s11223-008-9074-3
• [8] Ustinov A., Falchenko Yu., Ishchenko A.: Diffusion welding of γ-TiAl alloys through nano-layered foil of Ti/Al system. Intermetallics, 2008, no. 16, pp. 1043-1045. https://doi.org/10.1016/j.intermet.2008.05.002
• [9] Ustinov A., Falchenko Yu., Melnichenko T.: Diffusion welding of aluminum alloy strengthened by Al₂O₃ particles through an Al/Cu multilayer foil. Journal of Materials Processing Technology, 2013, vol. 213, no. 4, pp. 543-552. https://doi.org/10.1016/j.jmatprotec.2012.11.012
• [10] Zhdanov S.L., Poznyakov V.D., Maksimenko A.A. et al.: Structure and properties of arc-welded joints on steel 10G2FB. The Paton Welding Journal, 2010, no. 11, pp. 8-12.
• [11] Poznyakov V.D., Zhdanov S.L., Sineok A.G. et al.: Experience of application of S355J2 steel in metal structures of the roofing over NSC «Olimpijsky» (Kiev). The Paton Welding Journal, 2010, no. 6, pp. 45-46.
• [12] Lobanov L.M., Paschin N.А., Mihoduy O.L.: Repair the АМg6 aluminum alloy welded structure by the electric processing method. Weld Research and Application, 2014, no. 1, pp. 55-62.
• [13] Lobanov L.M., Pashchin N.A., Savitsky V.V., Mikhoduj O.L.: Investigation of residual stresses in welded joints of heat-resistant alloy ML10 after electrodynamic treatment. Journal of Magnesium and Alloys, 2016, vol. 4, no. 2, pp. 77-82 https://doi.org/10.1016/j.jma.2016.04.005
• [14] Knysh V.V., Solovei S.А., Kadyshev А.А., Nyrkova L.I., Osadchuk, S.А.: Influence of high-frequency peening on the corrosion fatigue of welded joints. Materials Science, 2017, vol. 53, no 1, pp. 7-13. https://doi.org/10.1007/s11003-017-0036-4
• [15] Daavary M., Sadough Vanini S.A.: Corrosion fatigue enhancement of welded steel pipes by ultrasonic impact treatment. Materials Letter, 2015, no. 139, pp. 462-466. https://doi.org/10.1016/j.matlet.2014.10.141
• [16] Fan Y. , Zhao X., Liu Y.: Research on fatigue behavior of the flash welded joint enhanced by ultrasonic peening treatment. Materials & Design, 2016, no. 94, pp. 515-522 https://doi.org/10.1016/j.matdes.2016.01.070
• [17] Gajvoronsky O.A., Poznyakov V.D., Klapatyuk A.V.: Method of restoration of high-carbon steel products. Patent 107301, 2014, Ukraine.
• [18] Dolinenko V.V., Shapovalov E.V., Skuba T.G. et al.: Robotic system of non-destructive eddy-current testing of complex geometry products. The Paton Welding Journal, 2017, no. 5-6, pp. 51-57. https://doi.org/10.15407/tpwj2017.06.10
• [19] Paton B.E., Shapovalov V.A., Grigorenko G.M. et al.: Plasma-induction growing of profiled single crystals of refractory metals. Naukova Dumka, Kiev 2016.
• [20] Shapovalov V.A., Yakusha V.V., Nikitenko Yu.A. et al.: Studying the temperature field of profiled tungsten single-crystals produced by plasma-induction process. Sovremennaya Elektrometallurgiya (Electrometallurgy Today), 2014, no 3, pp. 31-35.
• [21] Shapovalov V.A., Yakusha V.V., Gnizdylo A.N., Nikitenko Yu.A.: Application of additive technologies for growing large profiled single crystals of tungsten and molybdenum. The Paton Welding Journal, 2016, no. 5-6, pp. 134-136. https://doi.org/10.15407/tpwj2016.06.23
• [22] Paton B.E., Ivanova O.N.: Tissue-saving high-frequency electric welding surgery. Kiev, 2009. PWI, IAW.
• [23] Paton B.E., Krivtsun I.V., Marinsky G.S. et al.: High-frequency welding and thermal treatment of live tissues in surgery. Nauka i Praktyka, 2013, no. 1, pp. 25-39.
• [24] Paton B.E., Marinsky G.S., Podpryatov S.E. et al.: Welding high-frequency electrocoagulator EKVZ-300. Patent no. .72577U, 2012 Ukraine, Int. Cl. A61 B 18/12.
• [25] Paton B.E., Krivtsun I.V., Marinsky G.S. et al.: Welding, cutting and heat treatment of live tissues. The Paton Welding Journal, 2013, no. 10-11, pp. 142-153.
• [26] Paton B.E., Tkachenko,V.A., Marinsky G.S., Matviichuk G.M.: Method of joining human and animal biological tissues using high-frequency current. Patent no. 106513, 2014, Ukraine.

Uwagi

PL

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