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Multistage centrifugal pumps with variable speed drives are currently widely used in a variety of industrial and commercial applications. However, there are limitations to defining the efficiency of variable speed drive pumps. As an alternative method, energy saving rates can be evaluated with flow patterns and mean duty cycles. Computational fluid dynamics (CFD) is being used as a good tool to understand this and is less time consuming in terms of analyzing performances the experimental method. Research attention was focused on the energy saving rates of a multistage centrifugal pump for variable flow with variable speed drive through numerical and experiment methods. For this investigation Reynolds-averaged Navier-Stokes (RANS) equations were discretized by the finite volume method and a two equations SST model was used to account for three dimensional steady state flows. In the experimental system, an experimental set-up of a variable flow system was made to obtain energy saving rates and computational results were validated. The energy saving rates of the pumps depend on the flow patterns and specific mean duty cycles on which the machine or system operates. Mean duty cycles were divided into different flow operating conditions and a weighting for the mean value was given for each segment according to interval time. The pump system was operated at 50_70% of maximum flow rates. The energy saving rates were obtained from input power through CFD simulation and experimentally, and the mean duty cycle was obtained from flow patterns in the field of the pump. Energy saving rates were evaluated as a function of mean duty cycle and input power of the system operation. The total energy consumed for the constant speed drive was 25,922 kWh and for the variable speed drive pump was 17,687 kWh through CFD. The total annual energy saving rates were annually 33.81% through computational and 31.77% through experimental method with the variable speed drive system when compared to the constant speed drive system.
Czasopismo
Rocznik
Tom
Strony
163--168
Opis fizyczny
Bibliogr. 18 poz., rys., tab., wykr.
Twórcy
autor
- Graduate School, Dept.of mechanical Engineering, Soongsil University, Seoul, 06978, South Korea
autor
- Graduate School, Dept.of mechanical Engineering, Soongsil University, Seoul, 06978, South Korea
autor
- Graduate School, Dept.of mechanical Engineering, Soongsil University, Seoul, 06978, South Korea
autor
- Department of mechanical Engineering, Soongsil University, Seoul, 06978, South Korea
Bibliografia
- [1] W. W. Peng, Fundamentals of turbomachinery, John Wiley & Sons, 2008.
- [2] D. Kaya, E. A. Yagmur, K. S. Yigit, F. C. Kilic, A. S. Eren, C. Celik, Energy efficiency in pumps, Energy Conversion and Management 49 (6) (2008) 1662–1673.
- [3] J.-H. Park, C.-G. Kim, Y.-H. Lee, A study on the efficient energy storage method by multistage pump using CFD, in: Proceedings of the KFMA Annual Meeting, Wiley Online Library, 2014, pp. 101–102.
- [4] M. Šavar, H. Kozmar, I. Sutlovi´c, Improving centrifugal pump efficiency by impeller trimming, Desalination 249 (2) (2009) 654–659.
- [5] S. Kim, Y.-S. Choi, J.-Y. Yoon, D.-S. Kim, Design optimization of centrifugal pump impeller using DOE, Journal of Fluid machinery 11 (3) (2008) 36–42.
- [6] J. L. Parrondo-Gayo, J. Gonzalez-Perez, J. Fernandez-Francos, The effect of the operating point on the pressure fluctuations at the blade passage frequency in the volute of a centrifugal pump, Journal of Fluids Engineering 124 (3) (2002) 784–790.
- [7] J. Lee, N. Hur, I. Yoon, Numerical study of a centrifugal pump performance with various volute shape, Journal of computational fluids engineering 20 (3) (2015) 35–40.
- [8] B. Jafarzadeh, A. Hajari, M. Alishahi, M. Akbari, The flow simulation of a low-specific-speed high-speed centrifugal pump, Applied Mathematical Modelling 35 (1) (2011) 242–249.
- [9] M.-H. Lim, B.-W. Ahn, B.-G. Kim, Put investigation on the energy saving method using inverter driving for cooling pump at mmu training ship, Journal of the Korean Society of Marine Engineering 33 (6) (2009) 880–885.
- [10] S.-H. Kim, J.-H. Kim, C.-Y. Jang, K.-d. Song, The analysis of life cycle cost and cooling water circulating pump energy saving according to variable speed pressure differential setpoint control strategy, KIEAE Journal 15 (4) (2015) 37–43.
- [11] S.-H. Suh, H.-H. Kim, R. Rakibuzzaman, K.-W. Kim, I.-S. Yoon, A study on the performance evaluation of variable-speed drive pump, The KSFM Journal of Fluid Machinery 17 (5) (2014) 83–88.
- [12] N. Sakthivel, V. Sugumaran, B. B. Nair, Comparison of decision treefuzzy and rough set-fuzzy methods for fault categorization of monoblock centrifugal pump, Mechanical systems and signal processing 24 (6) (2010) 1887–1906.
- [13] S.-H. Suh, K.-W. Kim, H.-H. Kim, I. S. Yoon, M.-T. Cho, et al., A study on energy saving rate for variable speed condition of multistage centrifugal pump, Journal of Thermal Science 24 (6) (2015) 566–573.
- [14] J. Tolvanen, Saving energy with variable speed drives, World pumps 2008 (501) (2008) 32–33.
- [15] A. T. de Almeida, F. J. Ferreira, D. Both, Technical and economical considerations in the application of variable-speed drives with electric motor systems, IEEE Transactions on Industry Applications 41 (1) (2005) 188–199.
- [16] S. Wang, J. Burnett, Online adaptive control for optimizing variablespeed pumps of indirect water-cooled chilling systems, Applied Thermal Engineering 21 (11) (2001) 1083–1103.
- [17] D. Croba, J. Kueny, Numerical calculation of 2d, unsteady flow in centrifugal pumps: impeller and volute interaction, International Journal for Numerical Methods in Fluids 22 (6) (1996) 467–481.
- [18] J. K. Armintor, D. P. Connors, Pumping applications in the petroleum and chemical industries, IEEE transactions on industry applications IA-23 (1) (1987) 37–48.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
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