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The Use of 3D Printed Sand Molds and Cores in the Castings Production

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
As a part of this work, an analysis of the current state of knowledge regarding the use of additive technology - binder jetting in the production of castings was made. The binder jetting (so-called 3D printing) has become the leading method of sand mold and core production. Within this paper types of molding and core sands with organic and inorganic binders that are and can be used in technology were analyzed. The need to carry out works aimed at developing pro-ecological molding / core sands with inorganic binders and organic binders with reduced harmfulness to the environment dedicated to binder jetting technology was noticed. The influence of technology parameters on the properties of molding / core sands and the properties of cast components was analyzed. It was shown that thanks to the unlimited shapes of the systems obtained with the use of additive technologies, it is possible to influence the rate of heat dissipation through the mold, which positively effects the process of solidification and crystallization of the castings.
Rocznik
Strony
32--39
Opis fizyczny
Bibliogr. 50 poz., il., rys., wykr.
Twórcy
  • AGH University of Krakow, Faculty of Foundry Engineering, Kraków
  • AGH University of Krakow, Faculty of Foundry Engineering, Kraków
Bibliografia
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  • [25] Bryant, N., Frush, T., Thiel, J., MacDonald, E. & Walker, J. (2021). Influence of machine parameters on the physical characteristics of 3D-printed sand molds for metal casting. International Journal of Metalcasting. 15(2), 361-372. DOI: 10.1007/s40962-020-00486-3.
  • [26] Hackney, P.M. & Wooldridge, R. (2017). Characterisation of direct 3D sand printing process for the production of sand cast mould tools. Rapid Prototypin Journal. 23(1), 7-15. DOI: 10.1108/RPJ-08-2014-0101.
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  • [28] Sama, S.R., Badamo, T. & Manogharan, G. (2020). Case studies on integrating 3D sand-printing technology into the production portfolio of a sand-casting foundry. International Journal of Metalcasting. 14(1), 12-24. DOI: 10.1007/s40962-019-00340-1.
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  • [30] Hartmann, C., van den Bosch, L., Spiegel, J., Rumschöttel, D. & Günther, D. (2022). Removal of stair-step effects in binder jetting additive manufacturing using grayscale and dithering-based droplet distribution. Materials. 15(11), 1-17. DOI: 10.3390/ma15113798.
  • [31] Deng, C., Kang, J., Shangguan, H., Huang, T., Zhang, X., Hu, Y. & Huang, T. (2018). Insulation effect of air cavity in sand mold using 3D printing technology. China Foundry. 15(1), 37-43. DOI: 10.1007/s41230-018-7243-y.
  • [32] Shangguan, H., Kang, J., Yi, J., Zhang, X., Wang, X., Wang, H. & Huang, T. (2018). The design of 3D-printed lattice reinforced thickness-varying shell molds for castings. Materials. 11(4), 1-10. DOI: 10.3390/ma11040535.
  • [33] Wei, X., Wan, Y. & Liang, X. (2022). Effect of hollow core on cooling temperature in 3D printing. Journal of Physics: Conference Series. Institute of Physics. 2396, 012037, 1-9. DOI: 10.1088/1742-6596/2396/1/012037.
  • [34] ben Saada, M. & el Mansori, M. (2021). Assessment of the effect of 3D printed sand mold thickness on solidification process of AlSi13 casting alloy. The International Journal of Advanced Manufacturing Technology. 114, 1753-1766. DOI: 10.1007/s00170-021-06999-3.
  • [35] Sama, S.R., Wang, J. & Manogharan, G. (2018). Non conventional mold design for metal casting using 3D sand printing. Journal of Manufacturing Processes. 34, 765-775. DOI: 10.1016/j.jmapro.2018.03.049.
  • [36] Sama, S.R., Badamo, T., Lynch, P. & Manogharan, G. (2019). Novel sprue designs in metal casting via 3D sand printing. Additive Manufacturing. 25, 563-578. DOI: 10.1016/j.addma.2018.12.009.
  • [37] Martinez, D., King, P., Sama, S.R., Sim, J., Toykoc, H. & Manogharan, G. (2023). Effect of freezing range on reducing casting defects through 3D sand-printed mold designs. International Journal of Advanced Manufacturing Technology. 126(1-2), 569-581. DOI: 10.1007/s00170-023- 11112-x.
  • [38] Shuvo, M.M. & Manogharan, G. (2021). Novel riser designs via 3D sand printing to improve casting performance. Procedia Manufacturing. 53, 500-506. DOI: 10.1016/j.promfg.2021.06.052.
  • [39] Snelling, D., Williams, C. & Druschitz, A. (2019). Mechanical and material properties of castings produced via 3D printed mold. Additive Manufacturing. 27, 199-207, DOI: 10.1016/j.addma.2019.03.004.
  • [40] Hernández, F. & Fragoso, A. (2022). Fabrication of a stainless-steel pump impeller by integrated 3D sand printing and casting: mechanical characterization and performance study in a chemical plant. Applied Sciences (Switzerland). 12(7), 3539. DOI: 10.3390/app12073539.
  • [41] Szymański, P. & Borowiak, M. (2019). Evaluation of castings surface quality made in 3D printed sand moulds using 3DP technology. Lecture Notes in Mechanical Engineering. 201-212. DOI: 10.1007/978-3-030-16943- 5_18.
  • [42] Skorulski, G. (2016). 3DP Technology for the manufacture of molds for pressure casting. Archives of Foundry Engineering. 16(3), 9-102. DOI: 10.1515/afe-2016-0058.
  • [43] Na, O., Kim, K. & Lee. H. (2021). Printability and setting time of csa cement with na2 sio3 and gypsum for binder jetting 3D printing. Materials. 14(11), 1-18. DOI: 10.3390/ma14112811.
  • [44] Zhang, L., Yang, X., Ran, S. Zhang, L., Hu, C. & Wang, H. (2023). Water-soluble sand core made by binder jetting printing with the binder of potassium carbonate solution. International Journal of Metalcasting. 1-12. DOI: 10.1007/s40962-022-00940-4.
  • [45] Goto, I., Kurosawa, K. & Matsuki, T. (2022). Effect of 3D printed sand molds on the soundness of pure copper castings in the vicinity of as-cast surfaces. Journal of Manufacturing Processess. 77, 329-338. DOI: 10.1016/j.jmapro.2022.03.020.
  • [46] Castro-Sastre, M.Á., García-Cabezón, C., Fernández-Abia, A.I., Martín-Pedrosa, F. & Barreiro, J. (2021). Comparative study on microstructure and corrosion resistance of Al-Si alloy cast from sand mold and binder jetting mold. Metals (Basel). 11(9), 1421. DOI: 10.3390/met11091421.
  • [47] Kuchariková, L., Liptáková, T., Tillová, E., Kajánek, D., Schmidová, E. (2018). Role of chemical composition in corrosion of aluminum alloys. Metals. 8(8), 581. DOI: 10.3390/met8080581.
  • [48] Samuel, A.M., Doty, H.W., Valtierra, S. & Samuel, F.H. (2018). βAl5FeSi phase platelets-porosity formation relationship in A319.2 type alloys. International Journal of Metalcasting 12, 55-70. DOI: 10.1007/s40962-017-0136-9.
  • [49] Zheng, J., Chen, A., Yao, J., Ren, Y., Zheng, W., Lin, F., Shi, J., Guan, A. & Wang, W. (2022). Combination method of multiple molding technologies for reducing energy and carbon emission in the foundry industry. Sustainable Materials and Technologies. 34, e00522. DOI: 10.1016/j.susmat.2022.e00522.
  • [50] Kang, J. & Ma, Q. (2017). The role and impact of 3D printing technologies in casting. China Foundry. 14(3), 157- 168. DOI: 10.1007/s41230-017-6109-z.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-99b22c31-fa14-4d87-9498-50315cea5e04
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