Feasibility study of high feed axial ultrasonic vibration turning of Ti6Al4V

• Autorzy: Li Kaile , Shao Wen , Tang Jinyuan , Huang Weiwei , Li Xin

Identyfikatory

DOI

10.1007/s43452-024-00951-4

• Języki publikacji: EN

Abstrakty

EN

High-feed axial ultrasonic vibration turning (HFUVT) is studied to explore its effects on the machining characteristics of Ti6Al4V alloy. A feed rate that is greater than the ultrasonic vibration amplitude was employed to turn this titanium alloy. The kinematics and tool flank extrusion models were established for the cutting process. Then, systematic simulation and experimental investigations were carried out to compare and analyze the cutting characteristics including the chip geometry, subsurface plastic deformation and cutting force in conventional turning (CT) and HFUVT. The results indicated that the cutting efficiency of HFUVT increased by more than 3.4 times compared with that of CT. The HFUVT produced more severely deformed Sawtooth chips, smaller shear band spacing, higher chip splitting frequency, deeper subsurface plastic deformation layer and lower cutting force. The insightful findings contribute to a comprehensive understanding of the HFUVT process and offer valuable guidance for the improving of cutting efficiency in machining difficult-to-cut materials.

Słowa kluczowe

EN

ultrasonic vibration turning; Ti6Al4V; chip geometry; machining efficiency

PL

toczenie wibracyjne ultradźwiękowe; Ti6Al4V; wydajność obróbki

• Wydawca: Springer ; Wrocław University of Science and Technology
• Czasopismo: Archives of Civil and Mechanical Engineering
• Rocznik: 2024
• Tom: Vol. 24, no. 2
• Strony: art. no. e137, 2024
• Opis fizyczny: Bibliogr. 53 poz., rys., tab., wykr.

Twórcy

autor

Li Kaile

• State Key Laboratory of Precision Manufacturing for Extreme Service Performance, College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, Hunan, China

autor

Shao Wen

• State Key Laboratory of Precision Manufacturing for Extreme Service Performance, College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, Hunan, China
• Hunan Engineering Technology Research Center of Digitalization of CNC Machining Process for Precision Parts, Hunan 410083, China

• https://orcid.org/0000-0002-5654-546X

autor

Tang Jinyuan

• State Key Laboratory of Precision Manufacturing for Extreme Service Performance, College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, Hunan, China

autor

Huang Weiwei

• State Key Laboratory of Precision Manufacturing for Extreme Service Performance, College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, Hunan, China

autor

Li Xin

• State Key Laboratory of Precision Manufacturing for Extreme Service Performance, College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, Hunan, China

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Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).