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Using sensory tool holder data for optimizing production processes

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Today's highly automated manufacturing specifies the service time of a tool in a way that the tooling costs are balanced against the potential costs of a tool failure. However, the potential cost induced by a tool malfunctioning are rather high. Therefore, the current state-of-the art tackles this issue by replacing the tools prematurely at fixed intervals. To tap into the potential of under-utilized tool runtime this work purposes the use of sensory-tool holders and an interfering feedback loop to the machine tool control system. Besides its real-time closed loop control, to avoid tool failure, it also provides data in the context of (a) the work order, (b) the produced part, (c) the NC-block and command line, on (d) specific machines. Based on this data an ex-post analysis to optimize tool-life and productivity scenarios becomes possible, e.g. custom NC-programs for certain work-orders, configurations and machines. Furthermore, downstreamed work steps can be changed e.g. only to measure produced workpieces if abnormal vibrations are reported by in-process-monitoring.
Rocznik
Strony
43--55
Opis fizyczny
Bibliogr. 21 poz., rys.
Twórcy
  • IFT – Institute for Production Engineering and Laser Technology, TU Wien, Austria
  • Austrian Center for Digital Production GmbH, Wien, Austria
  • IFT – Institute for Production Engineering and Laser Technology, TU Wien, Austria
  • Austrian Center for Digital Production GmbH, Wien, Austria
  • IFT – Institute for Production Engineering and Laser Technology, TU Wien, Austria
  • IFT – Institute for Production Engineering and Laser Technology, TU Wien, Austria
Bibliografia
  • [1] BAUER M., 2014, Aktives Dämpfungssystem zur Ratterunterdrückung an spanenden Werkzeugmaschinen – Entwurf und experimentelle Validierung, PhD thesis, Technical University of Munich.
  • [2] PAUKER F., MANGLER J., POLLAK C., 2018, centurio.work – Modular Secure Manufacturing Orchestration, Business Process Management Workshops, 649–661.
  • [3] BLEICHER F., SCHÖRGHOFER P., HABERSOHN C., 2018, In-process control with a sensory tool holder to avoid chatter, Journal of Machine Engineering, 18/3, 16–27.
  • [4] https://www.okuma.eu/de/technologien/intelligent-technology/machining-navi/, (Accessed: 10-Dec-2018).
  • [5] https://www.malinc.com/products/chatterpro/, (Accessed: 10-Dec-2018).
  • [6] https://www.pro-micron.de/spike/, (Accessed: 10-Dec-2018).
  • [7] https://www.elastic.co/de/, (Accessed: 21-Dec-2018).
  • [8] https://www.elastic.co/de/products/kibana, (Accessed: 21-Dec-2018).
  • [9] https://grafana.com/, (Accessed: 21-Dec-2018).
  • [10] https://www.influxdata.com/, (Accessed: 21-Dec-2018).
  • [11] Accessed: 21-Dec-2018).
  • [12] https://www.ge.com/digital/iiot-platform, (Accessed: 21-Dec-2018).
  • [13] https://www.cambridge.org/core/books/mathematical-methods-in-engineering/vectors-and-tensors-in-cartesian-coordinates/68FBF0872B645A45544B3363E02BA150, (Accessed: 10-Dec-2018).
  • [14] https://www.cambridge.org/core/books/mathematical-methods-in-engineering/linear-algebra/D680D958E5B9445 A39858468A71FB6A1, (Accessed: 10-Dec-2018).
  • [15] KESRIKLIOGLU S., PFEFFERKORN F.E., 2018, Real time temperature measurement with embedded thin-film thermocouples in milling, 8th CIRP Conference on High Performance Cutting (HPC 2018).
  • [16] https://cache.industry.siemens.com/dl/files/870/108605870/att_825248/v1/FB2_0306_de.pdf/, (Accessed: 21-Dec-2018).
  • [17] https://www.tttech.com/wp-content/uploads/TTTech_Fog-Computing_White-paper.pdf/, Accessed: 21-Dec-2018).
  • [18] http://www.omg.org/spec/BPMN/2.0/. (Accessed: 17-Dec-2018).
  • [19] DADAM P., et al., 2008, Towards Truly Flexible and Adaptive Process-Aware Information Systems, Int’l Conference UNISCON, 72–83.
  • [20] MANGLER J., RINDERLE-MA S., 2014, CPEE - Cloud Process Execution Engine, Int’l Conference on Business Process Management, Eindhoven.
  • [21] http://www.pro2future.at/start-de/, (Accessed: 17-Dec-2018).
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-996ecb9f-b5ae-4509-b0a6-523d726e5910
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