Ecological Aspects of the Implementation of New Technologies Processing for Machinery Parts

Kukiełka, K.

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Ecological Aspects of the Implementation of New Technologies Processing for Machinery Parts

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Kukiełka K.

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Ekologiczne aspekty implementacji nowoczesnych metod obróbki części maszyn

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Abstrakty

The article concerns the proposal to eliminate the adverse impact on the environment and improve service conditions of industrial safety, caused by the traditional technologies of production of the machine parts. This aim is achieved in two stages proposed by the authors. In the first stage should be the traditional technologies of machine parts, such as turning, boring, drilling, threading, milling, grinding, which belong to the so-called machining, which are harmful to the environment and servicing also energy- and time-consuming to replace by modern methods of plastic forming such as rolling, smooth burnishing and strengthen that belong to the so-called chipless treatments. In addition to the reduced impact on the environment (reduction of material waste, better lubrication management), increase industrial safety, in addition achieved a significant reduction cost-consuming (reduced energy consuming) and labour-intensive process while increasing tool life and quality of manufactured parts. In the second stage, further reducing the adverse impact on the environment and improve industrial safety, it can received by replace the traditional design implementation methodology by modern methods of technology, which use computer simulation. In this article is propose to replace traditional method of reducing adverb impact on environment is concern mainly on very expensive experimental studies conducted to determine the conditions of the (technological parameters) technological process. The proposal on the example for such realization in round thread turning process, replaced by thread rolling process.

Artykuł dotyczy propozycji wyeliminowania niekorzystnego oddziaływania na środowisko i poprawienia warunków BHP obsługi, powodowanych przez tradycyjne technologie wytwarzania części maszyn. Cel ten autorzy proponują osiągnąć w dwóch etapach. W etapie pierwszym należy zastąpić tradycyjne wytwarzania części maszyn, które są energo- i czasochłonne, takie jak: toczenie, frezowanie, szlifowanie, które należą do tzw. obróbek ubytkowych (inaczej wiórowych), metodami nowoczesnymi takimi jak walcowanie, nagniatanie gładkościowe i umacniające, które należą do tzw. obróbek bezubytkowych (inaczej bezwiórowych). Oprócz zmniejszonego oddziaływania na środowisko i poprawę warunków BHP, dodatkowo uzyskuje się znaczne zmniejszenie kosztochłonności i pracochłonności procesu, przy jednoczesnym wzroście jakości wytwarzanych części. W drugim etapie, dalsze zmniejszenie niekorzystnego oddziaływania na środowisko i poprawę warunków BHP, można uzyskać zastępując tradycyjne metodyki projektowania technologii nowoczesnymi metodami symulacji komputerowej. Dotyczy to głównie bardzo kosztownych badań eksperymentalnych prowadzonych w celu określenia warunków realizacji procesu technologicznego. Podano propozycję realizacji takiego przedsięwzięcia na przykładzie zastąpienia technologii toczenia gwintu o zarysie łukowym o dużym skoku technologią walcowania.

Słowa kluczowe

environment protection modern technologies metal chipless treatments numerical simulations reduced energy consuming

ochrona środowiska technologia nowoczesna obróbka bezwiórowa symulacja numeryczna zmniejszone zapotrzebowanie na energię

Wydawca

Politechnika Koszalińska

Czasopismo

Rocznik Ochrona Środowiska

Rocznik

2016

Tom

Tom 18, cz. 1

Strony

137--157

Opis fizyczny

Bibliogr. 44 poz., tab., rys.

Twórcy

autor

Kukiełka K.

Politechnika Koszalińska

Bibliografia

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19. Kukielka, L. (2001). Mathematical modelling and numerical simulation of non- linear deformation of the asperity in the burnishing cold rolling operation. Computational Methods in Contact Mechanics V, Book Series: Computational and Experimental Methods, 5, 317-326.
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26. Kukiełka, L., Kukiełka, K. (2012). The modern method of modeling and analysis precision machining processes auto parts. (in Polish) Environmental aspects of the use of new technologies in transport, Book of Mechanical Engineering, 235, Mechanical Faculty, Koszalin University of Technology, 109-128.
27. Kukielka, L., Kukielka, K., Kulakowska, A., Patyk, R., Malag, L., Bohdal, L. (2014). Incremental Modelling and Numerical Solution of the Contact Problem between Movable Elastic and Elastic/Visco–Plastic Bodies and Application in the Technological Processes. Applied Mechanics and Materials “Novel Trends in Production Devices and Systems”, 474, 159-165.
28. Kukiełka, L., Bohdal, Ł., Chodór, J., Forysiewicz, M., Geleta, K., Kałduński P., Kukiełka, K., Patyk, R., Szyc, M. (2012). Numerical analysis of selected processes precision machining of automotive parts. Environmental aspects of the use of new technologies in transport, Book of Mechanical Engineering, 235, Mechanical Faculty, Koszalin University of Technology, 129-194.
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30. Kulakowska, A., Patyk, R., Kukielka, L. (2009). Numerical analysis and experimental researches of burnishing rolling process of workpieces with real surface. WMSCI 2009 – The 13th World Multi-Conference on Systemics, Cybernetics and Informatics, Jointly with the 15th International Conference on Information Systems Analysis and Synthesis, ISAS, 2, 63-68.
31. Kulakowska, A., Kukielka, L., Kukielka, K., Malag, L., Patyk, R., Bohdal, L. (2014). Possibility of steering of product surface layers properties in burnishing rolling process. Applied Mechanics and Materials “Novel Trends in Production Devices and Systems”, 474, 442-447.
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33. Łyczko, K. (2010). External thread rolling technology. (in polish) Warszawa: WNT.
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40. Patyk, R., Kukielka, L., Kukielka, K., Kulakowska, A., Malag, L., Bohdal, L. (2014). Numerical Study of the Influence of Surface Regular Asperities Prepared in Previous Treatment by Embossing Process on the Object Surface Layer State after Burnishing. Applied Mechanics and Materials “Nov- el Trends in Production Devices and Systems”, 474, 448-453.
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43. Szyc, M. (2014). Modeling and simulation of the geometrical structure of the process of shaping the surface of the steel burnishing by dynamic spherical pellet. (in Polish) PhD Thesis, Koszalin University of Technology.
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Uwagi

Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.

Typ dokumentu

Bibliografia

Identyfikator YADDA

bwmeta1.element.baztech-97fa017e-1288-4d75-88b0-b620684bf60f